Polyurethane foam products manufacturing · North Carolina

Mount Airy Pouring Plant

Mount Airy, NC · ~159 workers · 2 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.2
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Mount Airy Pouring Plant runs at 37% of its industry's injury rate - far safer than the typical Polyurethane foam products manufacturing workplace, earning a grade A.

Mount Airy Pouring Plant: 1.2 TCR = 37% of Polyurethane foam products manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Mount Airy Pouring Plant safety composite

Mount Airy Pouring Plant scores strongest on total case rate (tcr) (safer than 86% of same-industry peers) and weakest on dart rate (safer than 33%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

59/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 1.23 per 100 workers

Safer than 86% of industry peers

DART rate
F 2.45 per 100 workers

Safer than 33% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Mount Airy Pouring Plant: 0.0 → 2.5 TCR

Peak year 2024 @ 2.5 TCR · DART/TCR 1.99× in 2024

Mount Airy Pouring Plant's TCR rose 2.5 from 0.0 in 2023 to 2.5 in 2024. In 2024, DART was 1.99× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326150 · Mount Airy, NC AT/BELOW-IND · MID

Grade A · TCR 1.2 · 37% of ind

  • DART 2.5 DART
  • RANK #4/39
  • PHOTO FXI, Inc. - Miami
  • BOOK 2y book
  • INJ 4 inj
  • SIZE ~159 FTE

Nearest TCR peer: FXI, Inc. - Miami (0.0 TCR gap)

Read with this employer → · Industry book → · North Carolina employers → · Look up another →

Mount Airy Pouring Plant in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Mount Airy Pouring Plant averages 1.2 TCR (37% of the Polyurethane foam products manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Mount Airy Pouring Plant TCR series: 2023=0 · 2024=2.5 · BLS 3.3

Where Mount Airy Pouring Plant falls in its industry

474 Polyurethane foam products man establishments

Safer than 86% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to North Carolina alone (the establishments it most directly competes with for workers and contracts): ranked #4 safest of 39 Polyurethane foam products man employers in North Carolina.

Mount Airy Pouring Plant (159 employees, TCR 1.2) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 051015 Average employees Total Case Rate Mount Airy Pouring Plant
Mount Airy Pouring Plant (159 employees, TCR 1.2) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

Mount Airy Pouring Plant has more employees than the Polyurethane foam products manufacturing median and a lower injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 2.5 2.5 4 0 0
2023 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · NC · Mount Airy

474 Polyurethane foam products manufacturing employers nationwide with a credible TCR · 16,981 rated employers in North Carolina with headcount on file · 94 employers in Mount Airy, NC · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR FXI, Inc. - Miami 1.2 TCR
NAICS-TCR FXI, Inc. - Auburn 1.2 TCR
NAICS-TCR Nomaco Inc 1.2 TCR
NAICS-TCR HQ-FOAM-HEADQUARTERS 1.3 TCR
STATE-SIZE NHM Constructors, Inc. 159 FTE
STATE-SIZE Pitt Electric ORI, LLC 159 FTE
STATE-SIZE Lovelady Plant 159 FTE
STATE-SIZE IPEX USA LLC 159 FTE
CITY-NEAR Pike Florida Statewide Operations 1,583 FTE
CITY-NEAR Pike North Carolina Statewide Operations 1,161 FTE
CITY-NEAR Pike Georgia Statewide Operations 969 FTE
CITY-NEAR Pike Texas Statewide Operations 738 FTE
NAT-TCR Mitsubishi Chemical Advanced Materials Inc 1.2 TCR
NAT-TCR M&DK Contractors, Inc. 1.2 TCR
NAT-TCR Tufting 1.2 TCR
NAT-TCR Lilburn 1.2 TCR
NAT-SIZE Nestle Professional 159 FTE
NAT-SIZE Fort Hood 159 FTE
NAT-SIZE Finishing 159 FTE
NAT-SIZE Waltham_newton St-Ma49 159 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.