Aluminum die-castings, unfinished, manufacturing · Alabama

Nemak Alabama

Sylacauga, AL · ~660 workers · 8 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
5.3
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Nemak Alabama runs at 162% of its industry's injury rate - more dangerous than the typical Aluminum die-castings, unfinished, manufacturing workplace, earning a grade D.

Nemak Alabama: 5.3 TCR = 162% of Aluminum die-castings, unfinished, manufacturing BLS 3.3 · 8y Form 300A (see methodology below)

Nemak Alabama safety composite

Nemak Alabama scores strongest on dart rate (safer than 52% of same-industry peers) and weakest on total case rate (tcr) (safer than 39%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

46/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 5.34 per 100 workers

Safer than 39% of industry peers

DART rate
D 1.79 per 100 workers

Safer than 52% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−4.7

2016→2024

Nemak Alabama injury rate improved

Nemak Alabama's TCR fell 4.7 from 7.4 in 2016 to 2.7 in 2024. Peak filing year was 2016 at 7.4 TCR. In 2024, DART was 0.34× this establishment's average TCR (severity share of cases).

2016=7.4 · 2018=6.7 · 2019=3.0 · 2020=5.7 · 2021=5.5 · 2022=6.9 · 2023=4.9 · 2024=2.7

OSHA ITA Form 300A scorecard

Establishment book 331523 · Sylacauga, AL ABOVE-IND · MID

Grade D · TCR 5.3 · 162% of ind

  • DART 1.8 DART
  • RANK #6/7
  • PHOTO Cosma Casting Michigan
  • BOOK 8y book
  • INJ 287 inj
  • SIZE ~660 FTE

Nearest TCR peer: Cosma Casting Michigan (0.0 TCR gap)

Read with this employer → · Industry book → · Alabama employers → · Look up another →

Nemak Alabama in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Nemak Alabama averages 5.3 TCR (162% of the Aluminum die-castings, unfinished, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Nemak Alabama TCR series: 2016=7.4 · 2018=6.7 · 2019=3 · 2020=5.7 · 2021=5.5 · 2022=6.9 · 2023=4.9 · 2024=2.7 · BLS 3.3

Where Nemak Alabama falls in its industry

221 Aluminum die-castings, unfinis establishments

Safer than 39% of graded establishments in this industry, whose median TCR is 4.7.

More dangerous than peersSafer than peers

Narrower to Alabama alone (the establishments it most directly competes with for workers and contracts): ranked #6 safest of 7 Aluminum die-castings, unfinis employers in Alabama.

Nemak Alabama (660 employees, TCR 5.3) among 29 same-industry peers, split at the industry median of 97 employees and a TCR of 4.7 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 02004006008001,000 05101520 Average employees Total Case Rate Nemak Alabama
Nemak Alabama (660 employees, TCR 5.3) among 29 same-industry peers, split at the industry median of 97 employees and a TCR of 4.7

Nemak Alabama has more employees than the Aluminum die-castings, unfinished, manuf median and a higher injury rate than the industry's median TCR of 4.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 2.7 1.8 18 0 0
2023 4.9 3.9 47 0 0
2022 6.9 5.7 58 0 0
2021 5.5 2.7 35 0 0
2020 5.7 3.2 30 0 0
2019 3.0 2.0 18 0 0
2018 6.7 3.8 34 1 0
2016 7.4 4.5 47 1 0

OSHA ITA peer cross-reference

Establishment peer ledger

331523 · AL · Sylacauga

221 Aluminum die-castings, unfinished, manufacturing employers nationwide with a credible TCR · 7,418 rated employers in Alabama with headcount on file · 43 employers in Sylacauga, AL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Cosma Casting Michigan 5.3 TCR
NAICS-TCR k manufacturing 5.3 TCR
NAICS-TCR Regal Beloit America, Inc 5.4 TCR
NAICS-TCR Walker Die Casting 5.3 TCR
STATE-SIZE Blountsville Plant 659 FTE
STATE-SIZE DANA TRANSPORT INC. -DIVISION 2 661 FTE
STATE-SIZE IP Prattville Mill 658 FTE
STATE-SIZE REHAU Automotive 658 FTE
CITY-NEAR Coosa Valley Medical Center 537 FTE
CITY-NEAR Sylacauga 52 333 FTE
CITY-NEAR WM 730 311 FTE
CITY-NEAR 730 308 FTE
NAT-TCR Badger Plug Company 5.3 TCR
NAT-TCR Precision Tool Technologies Inc 5.3 TCR
NAT-TCR The Fresh Market 070 5.3 TCR
NAT-TCR Petco DC8396 5.3 TCR
NAT-SIZE Vactor Manufacturing 660 FTE
NAT-SIZE Paul Johnson Drywall, Inc. Arizona 660 FTE
NAT-SIZE St. Mary's Hospital - Centralia 660 FTE
NAT-SIZE Judge Wayne 660 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.