Ingot, aluminum, made in integrated secondary smelting and rolling mills · Kentucky

Novelis Inc.

Name: Novelis Inc. Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Berea, KY · ~148 workers · 2 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

A
Excellent Safety Record: 0.3
Avg TCR: 3.3
Industry avg: 0
Fatalities

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The verdict

Novelis Inc. runs at 10% of its industry's injury rate - far safer than the typical Ingot, aluminum, made in integrated secondary smelting and rolling mills workplace, earning a grade A.

Novelis Inc.: 0.3 TCR = 10% of Ingot, aluminum, made in integrated secondary smelting and rolling mills BLS 3.3 · 2y Form 300A (see methodology below)

Novelis Inc. safety composite

Novelis Inc. scores strongest on total case rate (tcr) (safer than 96% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

73/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): A 0.32 per 100 workers

Safer than 96% of industry peers
DART rate: C 0.64 per 100 workers

Safer than 63% of industry peers
Fatalities: D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Novelis Inc.: 0.0 → 0.6 TCR

Peak year 2024 @ 0.6 TCR · DART/TCR 2× in 2024

Novelis Inc.'s TCR rose 0.6 from 0.0 in 2022 to 0.6 in 2024. In 2024, DART was 2× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 331318 · Berea, KY AT/BELOW-IND · MID

Grade A · TCR 0.3 · 10% of ind

DART 0.6 DART
RANK #1/7
PHOTO Hydro - Burlington
BOOK 2y book
INJ 1 inj
SIZE ~148 FTE

Nearest TCR peer: Hydro - Burlington (0.0 TCR gap)

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0.3
Hydro - Burlin

0.3
Bonnell Alumin

0.3
Hydro Precisio

0.2
Southwire Hefl

0.2

What this shows Novelis Inc. averages 0.3 TCR (10% of the Ingot, aluminum, made in integrated secondary smelting and rolling mills BLS benchmark).

Novelis Inc. TCR series: 2022=0 · 2024=0.6 · BLS 3.3

Where Novelis Inc. falls in its industry

204 Ingot, aluminum, made in integ establishments

Safer than 96% of graded establishments in this industry, whose median TCR is 2.9.

Grade A

More dangerous than peersSafer than peers

Narrower to Kentucky alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 7 Ingot, aluminum, made in integ employers in Kentucky.

Novelis Inc. (148 employees, TCR 0.3) among 29 same-industry peers, split at the industry median of 144 employees and a TCR of 2.9

Novelis Inc. has more employees than the Ingot, aluminum, made in integrated seco median and a lower injury rate than the industry's median TCR of 2.9. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries	Illnesses	Fatalities
2024	0.6	0.6	1	0	0
2022	0.0	0.0	0	0	0

OSHA ITA peer cross-reference

Establishment peer ledger

331318 · KY · Berea

204 Ingot, aluminum, made in integrated secondary smelting and rolling mills employers nationwide with a credible TCR · 7,805 rated employers in Kentucky with headcount on file · 42 employers in Berea, KY · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	Hydro - Burlington	BURLINGTON, NC	0.3 TCR
NAICS-TCR	Bonnell Aluminum, Inc.	NEWNAN, GA	0.3 TCR
NAICS-TCR	Hydro Precision Tubing	ROCKLEDGE, FL	0.2 TCR
NAICS-TCR	Southwire Heflin	HEFLIN, AL	0.2 TCR
STATE-SIZE	Russellville Solar Farm	OLMSTEAD	148 FTE
STATE-SIZE	Walker Construction & Materials LLC.	MOUNT STERLING	148 FTE
STATE-SIZE	Piston Automotive	LOUISVILLE	148 FTE
STATE-SIZE	2945 LOWE S OF SHEPHERDSVILLE KY	SHEPHERDSVILLE	148 FTE
CITY-NEAR	Hitachi Automotive Systems Americas, Inc	Berea	1,003 FTE
CITY-NEAR	Hitachi Astemo Berea Plant	Berea	938 FTE
CITY-NEAR	Hyster-Yale Group	Berea	902 FTE
CITY-NEAR	Hyster-Yale Group Berea, KY Operations	Berea	828 FTE
NAT-TCR	Americot, Inc	Lubbock, TX	0.3 TCR
NAT-TCR	Avery Products Corporation	Meridian, MS	0.3 TCR
NAT-TCR	Thorpe Specialty Services Corporation	Houston, TX	0.3 TCR
NAT-TCR	Schlumberger LLC	Katy, TX	0.3 TCR
NAT-SIZE	Bongards Creameries Perham	Perham, MN	148 FTE
NAT-SIZE	Westco Iron Works	Livermore, CA	148 FTE
NAT-SIZE	Main Office	Omaha, NE	148 FTE
NAT-SIZE	Apothecary Products, LLC	Burnsville, MN	148 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2022. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.