Ornamental metalwork manufacturing · Illinois

Nucor Grating - Bourbonnais

Bourbonnais, IL · ~87 workers · 4 years of OSHA Injury Tracking Application data.

C
Average Safety Record
3.0
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Nucor Grating - Bourbonnais runs at 90% of its industry's injury rate - about level with the typical Ornamental metalwork manufacturing workplace, earning a grade C.

Nucor Grating - Bourbonnais: 3.0 TCR = 90% of Ornamental metalwork manufacturing BLS 3.3 · 4y Form 300A (see methodology below)

Nucor Grating - Bourbonnais safety composite

Nucor Grating - Bourbonnais scores strongest on dart rate (safer than 78% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

65/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 2.96 per 100 workers

Safer than 63% of industry peers

DART rate
B 0 per 100 workers

Safer than 78% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−2.9

2017→2020

Nucor Grating - Bourbonnais injury rate improved

Nucor Grating - Bourbonnais's TCR fell 2.9 from 4.7 in 2017 to 1.8 in 2020. Peak filing year was 2017 at 4.7 TCR. In 2020, DART was 0× this establishment's average TCR (severity share of cases).

2017=4.7 · 2018=2.5 · 2019=2.9 · 2020=1.8

OSHA ITA Form 300A scorecard

Establishment book 332323 · Bourbonnais, IL AT/BELOW-IND · SMALL

Grade C · TCR 3.0 · 90% of ind

  • DART 0.0 DART
  • RANK #4/9
  • PHOTO Ultra Aluminum
  • BOOK 4y book
  • INJ 15 inj
  • SIZE ~87 FTE

Nearest TCR peer: Ultra Aluminum (0.0 TCR gap)

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Nucor Grating - Bourbonnais in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Nucor Grating - Bourbonnais averages 3.0 TCR (90% of the Ornamental metalwork manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Nucor Grating - Bourbonnais TCR series: 2017=4.7 · 2018=2.5 · 2019=2.9 · 2020=1.8 · BLS 3.3

Where Nucor Grating - Bourbonnais falls in its industry

309 Ornamental metalwork manufactu establishments

Safer than 63% of graded establishments in this industry, whose median TCR is 4.1.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #4 safest of 9 Ornamental metalwork manufactu employers in Illinois.

Nucor Grating - Bourbonnais (87 employees, TCR 3.0) among 29 same-industry peers, split at the industry median of 48 employees and a TCR of 4.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 051015 Average employees Total Case Rate Nucor Grating - Bourbonnais
Nucor Grating - Bourbonnais (87 employees, TCR 3.0) among 29 same-industry peers, split at the industry median of 48 employees and a TCR of 4.1

Nucor Grating - Bourbonnais has more employees than the Ornamental metalwork manufacturing median and a lower injury rate than the industry's median TCR of 4.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2020 1.8 0.0 2 0 0
2019 2.9 1.2 5 0 0
2018 2.5 0.6 4 0 0
2017 4.7 0.0 4 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

332323 · IL · Bourbonnais

309 Ornamental metalwork manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 49 employers in Bourbonnais, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Ultra Aluminum 3.0 TCR
NAICS-TCR Crystal Metal Works 3.0 TCR
NAICS-TCR Alumi-Guard 3.0 TCR
NAICS-TCR Caliper Studio Inc 3.0 TCR
STATE-SIZE HI-Grade Egg Producers & Processors - Loda 87 FTE
STATE-SIZE Acciona Energy USA Global 87 FTE
STATE-SIZE AMEREN ILLINOIS - AIC Distribution Operations 87 FTE
STATE-SIZE AMEREN ILLINOIS - Northern N - IL Gas Ops 87 FTE
CITY-NEAR 1307 396 FTE
CITY-NEAR WM 1307 380 FTE
CITY-NEAR Nucor Steel Kankakee, Inc. 360 FTE
CITY-NEAR 5472-000002488 170 FTE
NAT-TCR Roses 485 3.0 TCR
NAT-TCR Roses 227 3.0 TCR
NAT-TCR ArcelorMittal Warren 3.0 TCR
NAT-TCR Elmira Ny Depot 3.0 TCR
NAT-SIZE HL Flake Company, LLC 87 FTE
NAT-SIZE Longview Manufacturing 87 FTE
NAT-SIZE Honolulu Station 87 FTE
NAT-SIZE Lone Star Reel Inc Plywood Division 87 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2020, 2019, 2018, 2017. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.