Packaging, plastics (e.g., blister, bubble), manufacturing · Wisconsin

Onvoy, Division of Badger Plug Company

Walworth, WI · ~123 workers · 8 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
4.6
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Onvoy, Division of Badger Plug Company runs at 140% of its industry's injury rate - more dangerous than the typical Packaging, plastics (e.g., blister, bubble), manufacturing workplace, earning a grade D.

Onvoy, Division of Badger Plug Company: 4.6 TCR = 140% of Packaging, plastics (e.g., blister, bubble), manufacturing BLS 3.3 · 8y Form 300A (see methodology below)

Onvoy, Division of Badger Plug Company safety composite

Onvoy, Division of Badger Plug Company scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 15%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

31/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 4.63 per 100 workers

Safer than 34% of industry peers

DART rate
F 5.36 per 100 workers

Safer than 15% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Onvoy, Division of Badger Plug Company: 2.5 → 5.4 TCR

Peak year 2021 @ 9.8 TCR · DART/TCR 1.16× in 2024

Onvoy, Division of Badger Plug Company's TCR rose 2.9 from 2.5 in 2016 to 5.4 in 2024. Peak filing year was 2021 at 9.8 TCR. In 2024, DART was 1.16× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326199 · Walworth, WI ABOVE-IND · MID

Grade D · TCR 4.6 · 140% of ind

  • DART 5.4 DART
  • RANK #119/166
  • PHOTO Sii - Bensenville
  • BOOK 8y book
  • INJ 44 inj
  • SIZE ~123 FTE

Nearest TCR peer: Sii - Bensenville (0.0 TCR gap)

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Onvoy, Division of Badger Plug Company in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Onvoy, Division of Badger Plug Company averages 4.6 TCR (140% of the Packaging, plastics (e.g., blister, bubble), manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Onvoy, Division of Badger Plug Company TCR series: 2016=2.5 · 2017=5.7 · 2018=2.5 · 2019=3.3 · 2020=1.7 · 2021=9.8 · 2023=6.1 · 2024=5.4 · BLS 3.3

Where Onvoy, Division of Badger Plug Company falls in its industry

2,838 Packaging, plastics (e.g., bli establishments

Safer than 34% of graded establishments in this industry, whose median TCR is 3.5.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #119 safest of 166 Packaging, plastics (e.g., bli employers in Wisconsin.

Onvoy, Division of Badger Plug Company (123 employees, TCR 4.6) among 29 same-industry peers, split at the industry median of 101 employees and a TCR of 3.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 05101520 Average employees Total Case Rate Onvoy, Division of Badger Plug Company
Onvoy, Division of Badger Plug Company (123 employees, TCR 4.6) among 29 same-industry peers, split at the industry median of 101 employees and a TCR of 3.5

Onvoy, Division of Badger Plug Company has more employees than the Packaging, plastics (e.g., blister, bubb median and a higher injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 5.4 5.4 6 0 0
2023 6.1 6.1 7 0 0
2021 9.8 8.2 12 0 0
2020 1.7 0.8 2 0 0
2019 3.3 2.5 4 0 0
2018 2.5 0.8 3 0 0
2017 5.7 4.1 7 0 0
2016 2.5 2.5 3 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326199 · WI · Walworth

2,838 Packaging, plastics (e.g., blister, bubble), manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 17 employers in Walworth, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Sii - Bensenville 4.6 TCR
NAICS-TCR Fischbach TX 4.6 TCR
NAICS-TCR Creative Millwork of Ohio, Inc. 4.6 TCR
NAICS-TCR API Kirk Containers 4.6 TCR
STATE-SIZE Watertown 123 FTE
STATE-SIZE Cambria #108 123 FTE
STATE-SIZE Lakeside Foods Inc 123 FTE
STATE-SIZE Foremost Farms - Richland Center 123 FTE
CITY-NEAR MPC 198 FTE
CITY-NEAR WW2 163 FTE
CITY-NEAR Novares W1P AMEC 144 FTE
CITY-NEAR Daniels Sentry Of Walworth LLC 133 FTE
NAT-TCR Leonard Water Services, LLC 4.6 TCR
NAT-TCR Store #2 4.6 TCR
NAT-TCR The Heights of North Houston 4.6 TCR
NAT-TCR UT100 4.6 TCR
NAT-SIZE ABS Graphics, Inc. 123 FTE
NAT-SIZE R+L Carriers - SNA 123 FTE
NAT-SIZE Federal Contract Tinker Custodial DMAG 123 FTE
NAT-SIZE Bratney Companies 123 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.