Chassis, automobile, manufacturing · Michigan

Orion Assembly

Lake Orion, MI · ~1,071 workers · 7 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
7.3
Avg TCR
3.3
Industry avg
0
Fatalities
Subscribe to safety-record updates (RSS)

The verdict

Orion Assembly runs at 221% of its industry's injury rate - far more dangerous than the typical Chassis, automobile, manufacturing workplace, earning a grade F.

Orion Assembly: 7.3 TCR = 221% of Chassis, automobile, manufacturing BLS 3.3 · 7y Form 300A (see methodology below)

Orion Assembly safety composite

Orion Assembly scores strongest on dart rate (safer than 68% of same-industry peers) and weakest on total case rate (tcr) (safer than 19%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

44/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 7.3 per 100 workers

Safer than 19% of industry peers

DART rate
C 0.57 per 100 workers

Safer than 68% of industry peers

Fatalities
D 0

Safer than 52% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−13.1

2016→2024

Orion Assembly injury rate improved

Orion Assembly's TCR fell 13.1 from 13.7 in 2016 to 0.6 in 2024. Peak filing year was 2016 at 13.7 TCR. In 2024, DART was 0.08× this establishment's average TCR (severity share of cases).

2016=13.7 · 2017=9.4 · 2019=8.5 · 2020=4.1 · 2021=5.2 · 2023=9.6 · 2024=0.6

OSHA ITA Form 300A scorecard

Establishment book 336111 · Lake Orion, MI ABOVE-IND · LARGE

Grade F · TCR 7.3 · 221% of ind

  • DART 0.6 DART
  • RANK #23/26
  • PHOTO Lansing Grand River …
  • BOOK 7y book
  • INJ 393 inj
  • SIZE ~1,071 FTE

Nearest TCR peer: Lansing Grand River Assembly (0.0 TCR gap)

Read with this employer → · Industry book → · Michigan employers → · Look up another →

Orion Assembly in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Orion Assembly averages 7.3 TCR (221% of the Chassis, automobile, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Orion Assembly TCR series: 2016=13.7 · 2017=9.4 · 2019=8.5 · 2020=4.1 · 2021=5.2 · 2023=9.6 · 2024=0.6 · BLS 3.3

Where Orion Assembly falls in its industry

158 Chassis, automobile, manufactu establishments

Safer than 19% of graded establishments in this industry, whose median TCR is 4.4.

More dangerous than peersSafer than peers

Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #23 safest of 26 Chassis, automobile, manufactu employers in Michigan.

Orion Assembly (1,071 employees, TCR 7.3) among 29 same-industry peers, split at the industry median of 366 employees and a TCR of 4.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05,00010,00015,000 0102030 Average employees Total Case Rate Orion Assembly
Orion Assembly (1,071 employees, TCR 7.3) among 29 same-industry peers, split at the industry median of 366 employees and a TCR of 4.4

Orion Assembly has more employees than the Chassis, automobile, manufacturing median and a higher injury rate than the industry's median TCR of 4.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 0.6 0.6 1 0 0
2023 9.6 8.2 96 26 0
2021 5.2 4.1 27 11 0
2020 4.1 3.3 39 2 0
2019 8.5 5.7 51 11 0
2017 9.4 4.8 68 28 0
2016 13.7 9.4 111 53 0

OSHA ITA peer cross-reference

Establishment peer ledger

336111 · MI · Lake Orion

158 Chassis, automobile, manufacturing employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 37 employers in Lake Orion, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Lansing Grand River Assembly 7.3 TCR
NAICS-TCR Avancez 7.3 TCR
NAICS-TCR Mazda Toyota Manufacturing USA Inc 7.4 TCR
NAICS-TCR ResourceMFG/Toyota Motor Manufacturing Kentucky 7.1 TCR
STATE-SIZE Amazon.com Services LLC - DET2 1,071 FTE
STATE-SIZE SFLEMIJQ 1,072 FTE
STATE-SIZE Haworth Office 1,075 FTE
STATE-SIZE 2965-659 1,063 FTE
CITY-NEAR 6458-ZPON 377 FTE
CITY-NEAR Kay Automotive Graphics 328 FTE
CITY-NEAR Complete Automation 236 FTE
CITY-NEAR Lake Orion 232 FTE
NAT-TCR American Coolair Corporation 7.3 TCR
NAT-TCR Westin Chicago Northwest 7.3 TCR
NAT-TCR Marine Terminals Corporation - Fairfield 7.3 TCR
NAT-TCR Valley Energy 7.3 TCR
NAT-SIZE Bayshore Medical Center 1,071 FTE
NAT-SIZE MO003 1,071 FTE
NAT-SIZE California Department of Transportation Facility 372 1,071 FTE
NAT-SIZE GW TalentBridge 1,071 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2021, 2020, 2019, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.