Oil (i.e., petroleum) refineries · Washington

Phillips 66 Ferndale Refinery

Ferndale, WA · ~279 workers · 6 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.1
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Phillips 66 Ferndale Refinery runs at 4% of its industry's injury rate - far safer than the typical Oil (i.e., petroleum) refineries workplace, earning a grade A.

Phillips 66 Ferndale Refinery: 0.1 TCR = 4% of Oil (i.e., petroleum) refineries BLS 3.3 · 6y Form 300A (see methodology below)

Phillips 66 Ferndale Refinery safety composite

Phillips 66 Ferndale Refinery scores strongest on total case rate (tcr) (safer than 92% of same-industry peers) and weakest on fatalities (safer than 52%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

B

77/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
A 0.12 per 100 workers

Safer than 92% of industry peers

DART rate
B 0 per 100 workers

Safer than 78% of industry peers

Fatalities
D 0

Safer than 52% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Phillips 66 Ferndale Refinery held a steady TCR band

Phillips 66 Ferndale Refinery's TCR held near 0.0 from 0.0 in 2019 to 0.0 in 2024. Peak filing year was 2023 at 0.4 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

2019=0.0 · 2020=0.0 · 2021=0.3 · 2022=0.0 · 2023=0.4 · 2024=0.0

OSHA ITA Form 300A scorecard

Establishment book 324110 · Ferndale, WA AT/BELOW-IND · MID

Grade A · TCR 0.1 · 4% of ind

  • DART 0.0 DART
  • RANK #1/9
  • PHOTO ExxonMobil Baton Rou…
  • BOOK 6y book
  • INJ 2 inj
  • SIZE ~279 FTE

Nearest TCR peer: ExxonMobil Baton Rouge Refinery Plant (0.0 TCR gap)

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Phillips 66 Ferndale Refinery in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Phillips 66 Ferndale Refinery averages 0.1 TCR (4% of the Oil (i.e., petroleum) refineries BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Phillips 66 Ferndale Refinery TCR series: 2019=0 · 2020=0 · 2021=0.3 · 2022=0 · 2023=0.4 · 2024=0 · BLS 3.3

Where Phillips 66 Ferndale Refinery falls in its industry

198 Oil (i.e., petroleum) refineri establishments

Safer than 92% of graded establishments in this industry, whose median TCR is 0.5.

More dangerous than peersSafer than peers

Narrower to Washington alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 9 Oil (i.e., petroleum) refineri employers in Washington.

Phillips 66 Ferndale Refinery (279 employees, TCR 0.1) among 29 same-industry peers, split at the industry median of 376 employees and a TCR of 0.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 0246 Average employees Total Case Rate Phillips 66 Ferndale Refinery
Phillips 66 Ferndale Refinery (279 employees, TCR 0.1) among 29 same-industry peers, split at the industry median of 376 employees and a TCR of 0.5

Phillips 66 Ferndale Refinery has fewer employees than the Oil (i.e., petroleum) refineries median and a lower injury rate than the industry's median TCR of 0.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 0.0 0.0 0 0 0
2023 0.4 0.0 1 0 0
2022 0.0 0.0 0 0 0
2021 0.3 0.3 1 0 0
2020 0.0 0.0 0 0 0
2019 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

324110 · WA · Ferndale

198 Oil (i.e., petroleum) refineries employers nationwide with a credible TCR · 10,147 rated employers in Washington with headcount on file · 51 employers in Ferndale, WA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR ExxonMobil Baton Rouge Refinery Plant 0.1 TCR
NAICS-TCR Valero Ardmore Refinery 0.1 TCR
NAICS-TCR Phillips 66 0.1 TCR
NAICS-TCR ExxonMobil Refinery 0.1 TCR
STATE-SIZE Green Acre Farms Inc 279 FTE
STATE-SIZE Kershaw Fruit & Cold Storage 279 FTE
STATE-SIZE Hope Human Services - Lakewood 279 FTE
STATE-SIZE Washington State Dept of Natural Resources - Northeast Region 279 FTE
CITY-NEAR Silver Reef Hotel Casino and Spa 640 FTE
CITY-NEAR Cascade Dafo, Inc 282 FTE
CITY-NEAR Western Refinery Services, Inc 234 FTE
CITY-NEAR Samson Rope 201 FTE
NAT-TCR Aclara Technologies, LLC 0.1 TCR
NAT-TCR 2 Penn MSG Corporate 0.1 TCR
NAT-TCR South Central College - Faribault Campus 0.1 TCR
NAT-TCR New Palestine Healthway Park 0.1 TCR
NAT-SIZE MAPEI - Garland 279 FTE
NAT-SIZE Anheuser-Busch Sales and Distribution of Inland Empire 279 FTE
NAT-SIZE Trader Joe's 0571 New York 279 FTE
NAT-SIZE Dfa Fluid - Franklin Ma 279 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.