Oil (i.e., petroleum) refineries · Texas

Phillips 66 Sweeny Refinery

Sweeny, TX · ~963 workers · 2 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.0
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Phillips 66 Sweeny Refinery runs at 1% of its industry's injury rate - far safer than the typical Oil (i.e., petroleum) refineries workplace, earning a grade A.

Phillips 66 Sweeny Refinery: 0.0 TCR = 1% of Oil (i.e., petroleum) refineries BLS 3.3 · 2y Form 300A (see methodology below)

Phillips 66 Sweeny Refinery safety composite

Phillips 66 Sweeny Refinery scores strongest on total case rate (tcr) (safer than 99% of same-industry peers) and weakest on fatalities (safer than 52%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

B

80/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
A 0.04 per 100 workers

Safer than 99% of industry peers

DART rate
B 0 per 100 workers

Safer than 78% of industry peers

Fatalities
D 0

Safer than 52% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Phillips 66 Sweeny Refinery held a steady TCR band

Phillips 66 Sweeny Refinery's TCR held near 0.1 from 0.1 in 2022 to 0.0 in 2024. Peak filing year was 2022 at 0.1 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

2022=0.1 · 2024=0.0

OSHA ITA Form 300A scorecard

Establishment book 324110 · Sweeny, TX AT/BELOW-IND · MID

Grade A · TCR 0.0 · 1% of ind

  • DART 0.0 DART
  • RANK #1/41
  • PHOTO Martinez Refinery
  • BOOK 2y book
  • INJ 1 inj
  • SIZE ~963 FTE

Nearest TCR peer: Martinez Refinery (0.0 TCR gap)

Read with this employer → · Industry book → · Texas employers → · Look up another →

Phillips 66 Sweeny Refinery in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Phillips 66 Sweeny Refinery averages 0.0 TCR (1% of the Oil (i.e., petroleum) refineries BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Phillips 66 Sweeny Refinery TCR series: 2022=0.1 · 2024=0 · BLS 3.3

Where Phillips 66 Sweeny Refinery falls in its industry

198 Oil (i.e., petroleum) refineri establishments

Safer than 99% of graded establishments in this industry, whose median TCR is 0.5.

More dangerous than peersSafer than peers

Narrower to Texas alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 41 Oil (i.e., petroleum) refineri employers in Texas.

Phillips 66 Sweeny Refinery (963 employees, TCR 0.0) among 29 same-industry peers, split at the industry median of 376 employees and a TCR of 0.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 0246 Average employees Total Case Rate Phillips 66 Sweeny Refinery
Phillips 66 Sweeny Refinery (963 employees, TCR 0.0) among 29 same-industry peers, split at the industry median of 376 employees and a TCR of 0.5

Phillips 66 Sweeny Refinery has more employees than the Oil (i.e., petroleum) refineries median and a lower injury rate than the industry's median TCR of 0.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 0.0 0.0 0 0 0
2022 0.1 0.1 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

324110 · TX · Sweeny

198 Oil (i.e., petroleum) refineries employers nationwide with a credible TCR · 38,394 rated employers in Texas with headcount on file · 20 employers in Sweeny, TX · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Martinez Refinery 0.1 TCR
NAICS-TCR SFR - Rodeo and Carbon Plant 0.1 TCR
NAICS-TCR Phillips 66 Lake Charles Manufacturing Complex 0.1 TCR
NAICS-TCR Chevron El Segundo 0.1 TCR
STATE-SIZE Contech Control Services, Inc. 964 FTE
STATE-SIZE Dallas 964 FTE
STATE-SIZE Baylor Information Services 964 FTE
STATE-SIZE Baylor Medical Center at Irving 964 FTE
CITY-NEAR 4619-CPChem Poly 1,958 FTE
CITY-NEAR Sweeny Refinery 990 FTE
CITY-NEAR Chevron Phillips Chemical Co. - Sweeny/Old Ocean 677 FTE
CITY-NEAR E1696 - P66 - Sweeny Hub Phase 2 647 FTE
NAT-TCR Peregrine Delmar Place 0.0 TCR
NAT-TCR Harvey Gulf International Marine, LLC 0.0 TCR
NAT-TCR OFFICE 0.0 TCR
NAT-TCR IL151 0.0 TCR
NAT-SIZE Rome Health 963 FTE
NAT-SIZE Holland LP 963 FTE
NAT-SIZE Cue Health, Inc 963 FTE
NAT-SIZE Northeast Distribution Center 963 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2022. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.