Flexible packaging, plastics film, manufacturing · Illinois

Phoenix Converting

Itasca, IL · ~72 workers · 3 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
5.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Phoenix Converting runs at 166% of its industry's injury rate - more dangerous than the typical Flexible packaging, plastics film, manufacturing workplace, earning a grade D.

Phoenix Converting: 5.5 TCR = 166% of Flexible packaging, plastics film, manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

Phoenix Converting safety composite

Phoenix Converting scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 15%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

26/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 5.49 per 100 workers

Safer than 20% of industry peers

DART rate
F 4.16 per 100 workers

Safer than 15% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Phoenix Converting: 3.5 → 5.5 TCR

Peak year 2023 @ 7.4 TCR · DART/TCR 0.76× in 2024

Phoenix Converting's TCR rose 2.0 from 3.5 in 2022 to 5.5 in 2024. Peak filing year was 2023 at 7.4 TCR. In 2024, DART was 0.76× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326112 · Itasca, IL ABOVE-IND · SMALL

Grade D · TCR 5.5 · 166% of ind

  • DART 4.2 DART
  • RANK #30/35
  • PHOTO D&W Fine Pack
  • BOOK 3y book
  • INJ 13 inj
  • SIZE ~72 FTE

Nearest TCR peer: D&W Fine Pack (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Phoenix Converting in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Phoenix Converting averages 5.5 TCR (166% of the Flexible packaging, plastics film, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Phoenix Converting TCR series: 2022=3.5 · 2023=7.4 · 2024=5.5 · BLS 3.3

Where Phoenix Converting falls in its industry

396 Flexible packaging, plastics f establishments

Safer than 20% of graded establishments in this industry, whose median TCR is 2.4.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #30 safest of 35 Flexible packaging, plastics f employers in Illinois.

Phoenix Converting (72 employees, TCR 5.5) among 29 same-industry peers, split at the industry median of 90 employees and a TCR of 2.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600 05101520 Average employees Total Case Rate Phoenix Converting
Phoenix Converting (72 employees, TCR 5.5) among 29 same-industry peers, split at the industry median of 90 employees and a TCR of 2.4

Phoenix Converting has fewer employees than the Flexible packaging, plastics film, manuf median and a higher injury rate than the industry's median TCR of 2.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 5.5 4.2 4 0 0
2023 7.4 7.4 5 0 0
2022 3.5 1.8 4 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326112 · IL · Itasca

396 Flexible packaging, plastics film, manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 110 employers in Itasca, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR D&W Fine Pack 5.5 TCR
NAICS-TCR Alliance Films 5.5 TCR
NAICS-TCR LPS Industries LLC 5.5 TCR
NAICS-TCR InteplastEF Dalton 5.6 TCR
STATE-SIZE AMEREN ILLINOIS - Hillsboro / Mt. Clare 72 FTE
STATE-SIZE AMEREN ILLINOIS - Persimmon Street 72 FTE
STATE-SIZE Astoria Wire & Metal Products 72 FTE
STATE-SIZE Korte and Luitjohan Contractors, Inc. 72 FTE
CITY-NEAR Diverzify 1,004 FTE
CITY-NEAR Fellowes, Inc Itasca 536 FTE
CITY-NEAR JH Associate Management LLC 526 FTE
CITY-NEAR MTS Titan Electric 460 FTE
NAT-TCR Pioneer Sheet Metal Inc 5.5 TCR
NAT-TCR UPM Raflatac Ontario 5.5 TCR
NAT-TCR Braselton 5.5 TCR
NAT-TCR Builders Choice Lumber LLC 5.5 TCR
NAT-SIZE Crossroads Hospice, INC 72 FTE
NAT-SIZE Hurricane Fence Co 72 FTE
NAT-SIZE Raley's 315-Fremont 72 FTE
NAT-SIZE Raley's 426-Jackson 72 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.