Polyurethane foam products manufacturing · Wisconsin

Plant 03 Chemical & Rebond

Middleton, WI · ~78 workers · 3 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
9.4
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Plant 03 Chemical & Rebond runs at 285% of its industry's injury rate - far more dangerous than the typical Polyurethane foam products manufacturing workplace, earning a grade F.

Plant 03 Chemical & Rebond: 9.4 TCR = 285% of Polyurethane foam products manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

Plant 03 Chemical & Rebond safety composite

Plant 03 Chemical & Rebond scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on total case rate (tcr) (safer than 4%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

18/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 9.42 per 100 workers

Safer than 4% of industry peers

DART rate
F 5.24 per 100 workers

Safer than 11% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−3.9

2016→2018

Plant 03 Chemical & Rebond injury rate improved

Plant 03 Chemical & Rebond's TCR fell 3.9 from 12.3 in 2016 to 8.4 in 2018. Peak filing year was 2016 at 12.3 TCR. In 2018, DART was 0.56× this establishment's average TCR (severity share of cases).

2016=12.3 · 2017=7.5 · 2018=8.4

OSHA ITA Form 300A scorecard

Establishment book 326150 · Middleton, WI ABOVE-IND · SMALL

Grade F · TCR 9.4 · 285% of ind

  • DART 5.2 DART
  • RANK #16/17
  • PHOTO Future Foam Denver
  • BOOK 3y book
  • INJ 21 inj
  • SIZE ~78 FTE

Nearest TCR peer: Future Foam Denver (0.1 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Plant 03 Chemical & Rebond in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Plant 03 Chemical & Rebond averages 9.4 TCR (285% of the Polyurethane foam products manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Plant 03 Chemical & Rebond TCR series: 2016=12.3 · 2017=7.5 · 2018=8.4 · BLS 3.3

Where Plant 03 Chemical & Rebond falls in its industry

474 Polyurethane foam products man establishments

Safer than 4% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #16 safest of 17 Polyurethane foam products man employers in Wisconsin.

Plant 03 Chemical & Rebond (78 employees, TCR 9.4) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 051015 Average employees Total Case Rate Plant 03 Chemical & Rebond
Plant 03 Chemical & Rebond (78 employees, TCR 9.4) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

Plant 03 Chemical & Rebond has more employees than the Polyurethane foam products manufacturing median and a higher injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2018 8.4 5.2 7 1 0
2017 7.5 2.5 3 0 0
2016 12.3 6.7 11 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · WI · Middleton

474 Polyurethane foam products manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 104 employers in Middleton, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Future Foam Denver 9.3 TCR
NAICS-TCR Future Foam Inc. 9.5 TCR
NAICS-TCR Creative Foam 9.6 TCR
NAICS-TCR ShoreMaster Plastics 9.8 TCR
STATE-SIZE SIEMERS HOLSTEIN FARM INC 78 FTE
STATE-SIZE Larson Acres, Inc. 78 FTE
STATE-SIZE Michels Materials- Pits and Quarries- Brownsville 78 FTE
STATE-SIZE The Samuels Group - Wisconsin 78 FTE
CITY-NEAR PPD Madison 1,279 FTE
CITY-NEAR ETC (Middleton) 841 FTE
CITY-NEAR American Girl Middleton 543 FTE
CITY-NEAR Headquarters 539 FTE
NAT-TCR BWI - Airport United Airlines Offices 9.4 TCR
NAT-TCR Western Trailers Parts and Service 9.4 TCR
NAT-TCR El Mirage Pipe 9.4 TCR
NAT-TCR Big Lots #5109 Christianburg, VA 9.4 TCR
NAT-SIZE IE / OC Branch 78 FTE
NAT-SIZE Xmark 78 FTE
NAT-SIZE Holland - DR 78 FTE
NAT-SIZE General Shale Columbus Brick 78 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.