Profile shapes (e.g., rod, tube), nonrigid plastics, manufacturing · Wisconsin
Poly Vinyl Co.
Sheboygan Falls, WI · ~138 workers · 7 years of OSHA Injury Tracking Application data.
- D
- Poor Safety Record
- 5.4
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
Poly Vinyl Co. runs at 165% of its industry's injury rate - more dangerous than the typical Profile shapes (e.g., rod, tube), nonrigid plastics, manufacturing workplace, earning a grade D.
Poly Vinyl Co.: 5.4 TCR = 165% of Profile shapes (e.g., rod, tube), nonrigid plastics, manufacturing BLS 3.3 · 7y Form 300A (see methodology below)
Poly Vinyl Co. safety composite
Poly Vinyl Co. scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 20%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
30/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- F 5.43 per 100 workers
Safer than 27% of industry peers
- DART rate
- F 4.55 per 100 workers
Safer than 20% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
Poly Vinyl Co.: 1.7 → 5.3 TCR
Peak year 2019 @ 7.4 TCR · DART/TCR 0.84× in 2024
Poly Vinyl Co.'s TCR rose 3.6 from 1.7 in 2018 to 5.3 in 2024. Peak filing year was 2019 at 7.4 TCR. In 2024, DART was 0.84× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 326121 · Sheboygan Falls, WI ABOVE-IND · MID
Grade D · TCR 5.4 · 165% of ind
- DART 4.5 DART
- RANK #9/16
- PHOTO Ecopax
- BOOK 7y book
- INJ 45 inj
- SIZE ~138 FTE
Nearest TCR peer: Ecopax (0.0 TCR gap)
Read with this employer → · Industry book → · Wisconsin employers → · Look up another →
Poly Vinyl Co. in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- Main
Main
5.5 TCR
- AZEK Recycling
AZEK Recycling plant
5.5 TCR
- This site
Poly Vinyl Co.
5.4 TCR
- Ecopax
Ecopax
5.4 TCR
- FFR Merchandis
FFR Merchandising, Inc
5.4 TCR
What this shows Poly Vinyl Co. averages 5.4 TCR (165% of the Profile shapes (e.g., rod, tube), nonrigid plastics, manufacturing BLS benchmark).
Poly Vinyl Co. TCR series: 2018=1.7 · 2019=7.4 · 2020=4.4 · 2021=5.4 · 2022=6.6 · 2023=7.2 · 2024=5.3 · BLS 3.3
Where Poly Vinyl Co. falls in its industry
202 Profile shapes (e.g., rod, tub establishmentsSafer than 27% of graded establishments in this industry, whose median TCR is 3.7.
Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #9 safest of 16 Profile shapes (e.g., rod, tub employers in Wisconsin.
Poly Vinyl Co. has more employees than the Profile shapes (e.g., rod, tube), nonrig median and a higher injury rate than the industry's median TCR of 3.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 5.3 | 4.5 | 7 | 0 | 0 |
| 2023 | 7.2 | 4.8 | 8 | 1 | 0 |
| 2022 | 6.6 | 6.6 | 9 | 0 | 0 |
| 2021 | 5.4 | 4.6 | 6 | 1 | 0 |
| 2020 | 4.4 | 3.3 | 4 | 0 | 0 |
| 2019 | 7.4 | 4.9 | 9 | 0 | 0 |
| 2018 | 1.7 | 0.8 | 2 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
326121 · WI · Sheboygan Falls
202 Profile shapes (e.g., rod, tube), nonrigid plastics, manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 37 employers in Sheboygan Falls, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | Ecopax | 5.4 TCR |
| NAICS-TCR | Main | 5.5 TCR |
| NAICS-TCR | AZEK Recycling plant | 5.5 TCR |
| NAICS-TCR | FFR Merchandising, Inc | 5.4 TCR |
| STATE-SIZE | Pewaukee Customer Contact Center | 138 FTE |
| STATE-SIZE | Century Fence Company | 138 FTE |
| STATE-SIZE | Westby Cooperative Creamery | 138 FTE |
| STATE-SIZE | Whitehall Specialties - Plant 1 | 138 FTE |
| CITY-NEAR | Bemis Manufacturing | 1,375 FTE |
| CITY-NEAR | School District of Sheboygan Falls | 441 FTE |
| CITY-NEAR | Aldrich Chemical Co., LLC - Sheboygan | 434 FTE |
| CITY-NEAR | Country Side | 378 FTE |
| NAT-TCR | The Flexcraft Company | 5.4 TCR |
| NAT-TCR | Snyder Environmental Services, INC. | 5.4 TCR |
| NAT-TCR | Barnes-Kasson County Hospital | 5.4 TCR |
| NAT-TCR | 2548 - West Pottsgrove Twp | 5.4 TCR |
| NAT-SIZE | C&B Piping, Inc. | 138 FTE |
| NAT-SIZE | Saint-Gobain Performance Plastics Corporation | 138 FTE |
| NAT-SIZE | Kernersville Plant | 138 FTE |
| NAT-SIZE | ViaSun Corporation | 138 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.