Bottles, plastics, manufacturing · Indiana

Polycon Industries, Inc.

Merrillville, IN · ~99 workers · 2 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
7.6
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Polycon Industries, Inc. runs at 231% of its industry's injury rate - far more dangerous than the typical Bottles, plastics, manufacturing workplace, earning a grade F.

Polycon Industries, Inc.: 7.6 TCR = 231% of Bottles, plastics, manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Polycon Industries, Inc. safety composite

Polycon Industries, Inc. scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on total case rate (tcr) (safer than 6%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

17/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 7.62 per 100 workers

Safer than 6% of industry peers

DART rate
F 5.44 per 100 workers

Safer than 7% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−4.3

2022→2024

Polycon Industries, Inc. injury rate improved

Polycon Industries, Inc.'s TCR fell 4.3 from 9.8 in 2022 to 5.4 in 2024. Peak filing year was 2022 at 9.8 TCR. In 2024, DART was 0.71× this establishment's average TCR (severity share of cases).

2022=9.8 · 2024=5.4

OSHA ITA Form 300A scorecard

Establishment book 326160 · Merrillville, IN ABOVE-IND · SMALL

Grade F · TCR 7.6 · 231% of ind

  • DART 5.4 DART
  • RANK #13/16
  • PHOTO 35 RCT Kankakee
  • BOOK 2y book
  • INJ 13 inj
  • SIZE ~99 FTE

Nearest TCR peer: 35 RCT Kankakee (0.1 TCR gap)

Read with this employer → · Industry book → · Indiana employers → · Look up another →

Polycon Industries, Inc. in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Polycon Industries, Inc. averages 7.6 TCR (231% of the Bottles, plastics, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Polycon Industries, Inc. TCR series: 2022=9.8 · 2024=5.4 · BLS 3.3

Where Polycon Industries, Inc. falls in its industry

411 Bottles, plastics, manufacturi establishments

Safer than 6% of graded establishments in this industry, whose median TCR is 2.0.

More dangerous than peersSafer than peers

Narrower to Indiana alone (the establishments it most directly competes with for workers and contracts): ranked #13 safest of 16 Bottles, plastics, manufacturi employers in Indiana.

Polycon Industries, Inc. (99 employees, TCR 7.6) among 29 same-industry peers, split at the industry median of 77 employees and a TCR of 2.0 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 05101520 Average employees Total Case Rate Polycon Industries, Inc.
Polycon Industries, Inc. (99 employees, TCR 7.6) among 29 same-industry peers, split at the industry median of 77 employees and a TCR of 2.0

Polycon Industries, Inc. has more employees than the Bottles, plastics, manufacturing median and a higher injury rate than the industry's median TCR of 2.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 5.4 5.4 5 0 0
2022 9.8 6.1 8 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326160 · IN · Merrillville

411 Bottles, plastics, manufacturing employers nationwide with a credible TCR · 12,750 rated employers in Indiana with headcount on file · 97 employers in Merrillville, IN · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR 35 RCT Kankakee 7.5 TCR
NAICS-TCR PORTLAND 7.7 TCR
NAICS-TCR Crown Packaging International/Polycon Industries, Inc. 7.9 TCR
NAICS-TCR Apex Plastics 7.3 TCR
STATE-SIZE 2580-Remington, IN 99 FTE
STATE-SIZE Grand Industrial LLC 99 FTE
STATE-SIZE Capitol Construction Services, Inc. 99 FTE
STATE-SIZE Ragle, Inc. 99 FTE
CITY-NEAR 275-NiSource-Merrillville IN-SLC 796 FTE
CITY-NEAR Albanese Confectionery Group 591 FTE
CITY-NEAR WM 1618 377 FTE
CITY-NEAR Regional Mental Health Center 371 FTE
NAT-TCR Facility 1 7.6 TCR
NAT-TCR Lilburn GA 7.6 TCR
NAT-TCR Novavine Inc 7.6 TCR
NAT-TCR Lindon Insulation/Garage Doors 7.6 TCR
NAT-SIZE Gardner Inc NC 99 FTE
NAT-SIZE The Gant 99 FTE
NAT-SIZE Kenson Plastics, Inc. 99 FTE
NAT-SIZE Blue Ridge Senior Housing, LLC 99 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2022. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.