Custom compounding (i.e., blending and mixing) of purchased plastics resins · Illinois

PolyOne

Name: PolyOne Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Mchenry, IL · ~165 workers · 4 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

A
Excellent Safety Record: 0.3
Avg TCR: 3.3
Industry avg: 0
Fatalities

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The verdict

PolyOne runs at 9% of its industry's injury rate - far safer than the typical Custom compounding (i.e., blending and mixing) of purchased plastics resins workplace, earning a grade A.

PolyOne: 0.3 TCR = 9% of Custom compounding (i.e., blending and mixing) of purchased plastics resins BLS 3.3 · 4y Form 300A (see methodology below)

PolyOne safety composite

PolyOne scores strongest on total case rate (tcr) (safer than 97% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

79/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): A 0.3 per 100 workers

Safer than 97% of industry peers
DART rate: B 0 per 100 workers

Safer than 79% of industry peers
Fatalities: D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

PolyOne held a steady TCR band

PolyOne's TCR held near 0.0 from 0.0 in 2016 to 0.0 in 2019. Peak filing year was 2017 at 0.6 TCR. In 2019, DART was 0× this establishment's average TCR (severity share of cases).

2016=0.0 · 2017=0.6 · 2018=0.6 · 2019=0.0

OSHA ITA Form 300A scorecard

Establishment book 325991 · Mchenry, IL AT/BELOW-IND · MID

Grade A · TCR 0.3 · 9% of ind

DART 0.0 DART
RANK #1/18
PHOTO Sealed air Corporati…
BOOK 4y book
INJ 2 inj
SIZE ~165 FTE

Nearest TCR peer: Sealed air Corporation danbury (0.0 TCR gap)

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This site

0.3
Sealed air Cor

0.3
Main Plant

0.3
PolyOne Center

0.3
Washington Pen

0.3

What this shows PolyOne averages 0.3 TCR (9% of the Custom compounding (i.e., blending and mixing) of purchased plastics resins BLS benchmark).

PolyOne TCR series: 2016=0 · 2017=0.6 · 2018=0.6 · 2019=0 · BLS 3.3

Where PolyOne falls in its industry

342 Custom compounding (i.e., blen establishments

Safer than 97% of graded establishments in this industry, whose median TCR is 2.5.

Grade A

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 18 Custom compounding (i.e., blen employers in Illinois.

PolyOne (165 employees, TCR 0.3) among 29 same-industry peers, split at the industry median of 72 employees and a TCR of 2.5

PolyOne has more employees than the Custom compounding (i.e., blending and m median and a lower injury rate than the industry's median TCR of 2.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries
2019	0.0	0.0	0
2018	0.6	0.0	1
2017	0.6	0.6	1
2016	0.0	0.0	0

OSHA ITA peer cross-reference

Establishment peer ledger

325991 · IL · Mchenry

342 Custom compounding (i.e., blending and mixing) of purchased plastics resins employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 67 employers in Mchenry, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	Sealed air Corporation danbury	DANBURY, CT	0.3 TCR
NAICS-TCR	Main Plant	SOMERSET, KY	0.3 TCR
NAICS-TCR	PolyOne Center	AVON LAKE, OH	0.3 TCR
NAICS-TCR	Washington Penn - LaFayette	LAFAYETTE, GA	0.3 TCR
STATE-SIZE	Pearl Valley Farms	PEARL CITY	165 FTE
STATE-SIZE	Adjustable Forms Inc.	LOMBARD	165 FTE
STATE-SIZE	East Moline Glass	EAST MOLINE	165 FTE
STATE-SIZE	Scheck Mechanical Corporation	WILLOWBROOK	165 FTE
CITY-NEAR	Northern Illinois Medical Center	Mchenry	2,452 FTE
CITY-NEAR	Medcor, Inc	Mchenry	1,271 FTE
CITY-NEAR	McHenry	Mchenry	609 FTE
CITY-NEAR	MDC	Mchenry	530 FTE
NAT-TCR	Leitz Farms LLC	Sodus, MI	0.3 TCR
NAT-TCR	TX0330CSS	Irving, TX	0.3 TCR
NAT-TCR	FL0321CSS	Temple Terrace, FL	0.3 TCR
NAT-TCR	INVISTA Victoria	Victoria, TX	0.3 TCR
NAT-SIZE	Plant 1	Nappanee, IN	165 FTE
NAT-SIZE	Waterloo Fisher	Waterloo, IA	165 FTE
NAT-SIZE	Oakhurst Center	Ocala, FL	165 FTE
NAT-SIZE	801 16th st	Phx, AZ	165 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.