Custom compounding (i.e., blending and mixing) of purchased plastics resins · Illinois

Sullivan

Aurora, IL · ~184 workers · 2 years of OSHA Injury Tracking Application data.

C
Average Safety Record
3.0
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Sullivan runs at 92% of its industry's injury rate - about level with the typical Custom compounding (i.e., blending and mixing) of purchased plastics resins workplace, earning a grade C.

Sullivan: 3.0 TCR = 92% of Custom compounding (i.e., blending and mixing) of purchased plastics resins BLS 3.3 · 2y Form 300A (see methodology below)

Sullivan safety composite

Sullivan scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 26%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

37/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 3.04 per 100 workers

Safer than 39% of industry peers

DART rate
F 2.66 per 100 workers

Safer than 26% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Sullivan held a steady TCR band

Sullivan's TCR held near 0.1 from 3.0 in 2022 to 3.1 in 2023. In 2023, DART was 0.88× this establishment's average TCR (severity share of cases).

2022=3.0 · 2023=3.1

OSHA ITA Form 300A scorecard

Establishment book 325991 · Aurora, IL AT/BELOW-IND · MID

Grade C · TCR 3.0 · 92% of ind

  • DART 2.7 DART
  • RANK #12/18
  • PHOTO Strongwell_Bristol
  • BOOK 2y book
  • INJ 13 inj
  • SIZE ~184 FTE

Nearest TCR peer: Strongwell_Bristol (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Sullivan in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Sullivan averages 3.0 TCR (92% of the Custom compounding (i.e., blending and mixing) of purchased plastics resins BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Sullivan TCR series: 2022=3 · 2023=3.1 · BLS 3.3

Where Sullivan falls in its industry

342 Custom compounding (i.e., blen establishments

Safer than 39% of graded establishments in this industry, whose median TCR is 2.5.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #12 safest of 18 Custom compounding (i.e., blen employers in Illinois.

Sullivan (184 employees, TCR 3.0) among 29 same-industry peers, split at the industry median of 72 employees and a TCR of 2.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400500 05101520 Average employees Total Case Rate Sullivan
Sullivan (184 employees, TCR 3.0) among 29 same-industry peers, split at the industry median of 72 employees and a TCR of 2.5

Sullivan has more employees than the Custom compounding (i.e., blending and m median and a higher injury rate than the industry's median TCR of 2.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 3.1 2.7 7 0 0
2022 3.0 3.0 6 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

325991 · IL · Aurora

342 Custom compounding (i.e., blending and mixing) of purchased plastics resins employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 325 employers in Aurora, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Strongwell_Bristol 3.0 TCR
NAICS-TCR Molding Products LLC 3.0 TCR
NAICS-TCR Mitsubishi Chemicals Americas Inc PPD 3.0 TCR
NAICS-TCR Washington Penn - PPD 3.1 TCR
STATE-SIZE AMEREN ILLINOIS - Southern - IL Electric Ops 184 FTE
STATE-SIZE Division Street 184 FTE
STATE-SIZE O'Brien WRP 184 FTE
STATE-SIZE Abbey Paving & Sealcoating Co., Inc. 184 FTE
CITY-NEAR Indian Prairie School District 204 3,309 FTE
CITY-NEAR Factor Aurora 2,167 FTE
CITY-NEAR Rush Copley Medical Center, Inc. 2,163 FTE
CITY-NEAR ANDY FRAIN SERVICES INC 2,100 FTE
NAT-TCR Plant 11/12 3.0 TCR
NAT-TCR Huls Bros Trucking, Inc. 3.0 TCR
NAT-TCR Adapt-A-Pak 3.0 TCR
NAT-TCR Soundcoat - Deer Park 3.0 TCR
NAT-SIZE BT Norcross 184 FTE
NAT-SIZE Lindsay Automotive Inc dba Lindsay Honda 184 FTE
NAT-SIZE Conshohocken 184 FTE
NAT-SIZE JP Boden Services 184 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.