Flexographic inks manufacturing · Wisconsin

Sun Chemical Menasha Mfg.

Menasha, WI · ~30 workers · 4 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
4.2
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Sun Chemical Menasha Mfg. runs at 128% of its industry's injury rate - more dangerous than the typical Flexographic inks manufacturing workplace, earning a grade D.

Sun Chemical Menasha Mfg.: 4.2 TCR = 128% of Flexographic inks manufacturing BLS 3.3 · 4y Form 300A (see methodology below)

Sun Chemical Menasha Mfg. safety composite

Sun Chemical Menasha Mfg. scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 1%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

22/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 4.23 per 100 workers

Safer than 22% of industry peers

DART rate
F 9.16 per 100 workers

Safer than 1% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Sun Chemical Menasha Mfg.: 7.8 → 9.2 TCR

Peak year 2022 @ 9.2 TCR · DART/TCR 2.17× in 2022

Sun Chemical Menasha Mfg.'s TCR rose 1.4 from 7.8 in 2016 to 9.2 in 2022. In 2022, DART was 2.17× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 325910 · Menasha, WI ABOVE-IND · SMALL

Grade D · TCR 4.2 · 128% of ind

  • DART 9.2 DART
  • RANK #4/4
  • PHOTO Polymeric US
  • BOOK 4y book
  • INJ 5 inj
  • SIZE ~30 FTE

Nearest TCR peer: Polymeric US (0.0 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Sun Chemical Menasha Mfg. in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Sun Chemical Menasha Mfg. averages 4.2 TCR (128% of the Flexographic inks manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Sun Chemical Menasha Mfg. TCR series: 2016=7.8 · 2017=0 · 2019=0 · 2022=9.2 · BLS 3.3

Where Sun Chemical Menasha Mfg. falls in its industry

111 Flexographic inks manufacturin establishments

Safer than 22% of graded establishments in this industry, whose median TCR is 2.5.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #4 safest of 4 Flexographic inks manufacturin employers in Wisconsin.

Sun Chemical Menasha Mfg. (30 employees, TCR 4.2) among 29 same-industry peers, split at the industry median of 56 employees and a TCR of 2.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,5002,000 02468 Average employees Total Case Rate Sun Chemical Menasha Mfg.
Sun Chemical Menasha Mfg. (30 employees, TCR 4.2) among 29 same-industry peers, split at the industry median of 56 employees and a TCR of 2.5

Sun Chemical Menasha Mfg. has fewer employees than the Flexographic inks manufacturing median and a higher injury rate than the industry's median TCR of 2.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2022 9.2 9.2 3 0 0
2019 0.0 0.0 0 0 0
2017 0.0 0.0 0 0 0
2016 7.8 0.0 2 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

325910 · WI · Menasha

111 Flexographic inks manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 55 employers in Menasha, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Polymeric US 4.2 TCR
NAICS-TCR Hopkinsville Mother Plant 4.3 TCR
NAICS-TCR Armor 4.1 TCR
NAICS-TCR Sun Chemical Colonial Heights 4.0 TCR
STATE-SIZE Wayside Nurseries Inc 30 FTE
STATE-SIZE Hwy 37 Farms 30 FTE
STATE-SIZE Lake Mills Complex (LMC) 30 FTE
STATE-SIZE Tomah Receiving 30 FTE
CITY-NEAR Faith Technologies 2,712 FTE
CITY-NEAR LSC Communications Menasha Print 462 FTE
CITY-NEAR Lakeside Book Company - Menasha 337 FTE
CITY-NEAR Transcontinental Packaging Menasha 280 FTE
NAT-TCR HI - 91-238 Kauhi 4.2 TCR
NAT-TCR Toray Advanced Composites 4.2 TCR
NAT-TCR CLE-ODFL 4.2 TCR
NAT-TCR TOL-ODFL 4.2 TCR
NAT-SIZE Sheffield Manor 30 FTE
NAT-SIZE Trailmaster 30 FTE
NAT-SIZE Gyford Decor, LLC 30 FTE
NAT-SIZE Kaleidoscope Landscape 30 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2022, 2019, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.