Bottle caps and lids, plastics, manufacturing · Virginia

Tessy Plastics, LLC

Lynchburg, VA · ~216 workers · 2 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
4.2
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Tessy Plastics, LLC runs at 127% of its industry's injury rate - more dangerous than the typical Bottle caps and lids, plastics, manufacturing workplace, earning a grade D.

Tessy Plastics, LLC: 4.2 TCR = 127% of Bottle caps and lids, plastics, manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Tessy Plastics, LLC safety composite

Tessy Plastics, LLC scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on total case rate (tcr) (safer than 40%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

43/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 4.18 per 100 workers

Safer than 40% of industry peers

DART rate
D 2.37 per 100 workers

Safer than 40% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−1.2

2018→2019

Tessy Plastics, LLC injury rate improved

Tessy Plastics, LLC's TCR fell 1.2 from 4.8 in 2018 to 3.6 in 2019. Peak filing year was 2018 at 4.8 TCR. In 2019, DART was 0.57× this establishment's average TCR (severity share of cases).

2018=4.8 · 2019=3.6

OSHA ITA Form 300A scorecard

Establishment book 326199 · Lynchburg, VA ABOVE-IND · MID

Grade D · TCR 4.2 · 127% of ind

  • DART 2.4 DART
  • RANK #20/34
  • PHOTO Merrick Engineering,…
  • BOOK 2y book
  • INJ 20 inj
  • SIZE ~216 FTE

Nearest TCR peer: Merrick Engineering, Inc (0.0 TCR gap)

Read with this employer → · Industry book → · Virginia employers → · Look up another →

Tessy Plastics, LLC in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Tessy Plastics, LLC averages 4.2 TCR (127% of the Bottle caps and lids, plastics, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Tessy Plastics, LLC TCR series: 2018=4.8 · 2019=3.6 · BLS 3.3

Where Tessy Plastics, LLC falls in its industry

2,838 Bottle caps and lids, plastics establishments

Safer than 40% of graded establishments in this industry, whose median TCR is 3.5.

More dangerous than peersSafer than peers

Narrower to Virginia alone (the establishments it most directly competes with for workers and contracts): ranked #20 safest of 34 Bottle caps and lids, plastics employers in Virginia.

Tessy Plastics, LLC (216 employees, TCR 4.2) among 29 same-industry peers, split at the industry median of 101 employees and a TCR of 3.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 05101520 Average employees Total Case Rate Tessy Plastics, LLC
Tessy Plastics, LLC (216 employees, TCR 4.2) among 29 same-industry peers, split at the industry median of 101 employees and a TCR of 3.5

Tessy Plastics, LLC has more employees than the Bottle caps and lids, plastics, manufact median and a higher injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2019 3.6 2.4 9 0 0
2018 4.8 1.8 11 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326199 · VA · Lynchburg

2,838 Bottle caps and lids, plastics, manufacturing employers nationwide with a credible TCR · 12,673 rated employers in Virginia with headcount on file · 360 employers in Lynchburg, VA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Merrick Engineering, Inc 4.2 TCR
NAICS-TCR Dinesol Plastics Inc-Meridian 4.2 TCR
NAICS-TCR Affinity Custom Molding, Inc. 4.2 TCR
NAICS-TCR Whitefield Plastics Corporation 4.2 TCR
STATE-SIZE Sam Moore Furniture 216 FTE
STATE-SIZE Richmond PVA 216 FTE
STATE-SIZE 029-00345 216 FTE
STATE-SIZE 029-00514 216 FTE
CITY-NEAR Lynchburg General Hospital 2,596 FTE
CITY-NEAR BWXT NOG Lynchburg 2,200 FTE
CITY-NEAR BWXT Nuclear Operations Group, Inc. - Lynchburg 2,180 FTE
CITY-NEAR Centra Urgent Care Forest 1,283 FTE
NAT-TCR Nolana Store 4.2 TCR
NAT-TCR Moore Transport - Jessup 4.2 TCR
NAT-TCR Warson Woods 4.2 TCR
NAT-TCR Boise Mobile Equipment 4.2 TCR
NAT-SIZE Protein Simple 216 FTE
NAT-SIZE Colt Builders Corp. 216 FTE
NAT-SIZE Marlborough Hills MA SNF LLC 216 FTE
NAT-SIZE JE Berkowitz 216 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2019, 2018. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.