Popcorn (except candy covered), popped, manufacturing · Illinois

The Popcorn Factory

Lake Forest, IL · ~81 workers · 4 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.8
Avg TCR
4.1
Industry avg
0
Fatalities
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The verdict

The Popcorn Factory runs at 43% of its industry's injury rate - far safer than the typical Popcorn (except candy covered), popped, manufacturing workplace, earning a grade A.

The Popcorn Factory: 1.8 TCR = 43% of Popcorn (except candy covered), popped, manufacturing BLS 4.1 · 4y Form 300A (see methodology below)

The Popcorn Factory safety composite

The Popcorn Factory scores strongest on total case rate (tcr) (safer than 82% of same-industry peers) and weakest on dart rate (safer than 49%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

62/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 1.77 per 100 workers

Safer than 82% of industry peers

DART rate
D 1.95 per 100 workers

Safer than 49% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−0.8

2021→2024

The Popcorn Factory injury rate improved

The Popcorn Factory's TCR fell 0.8 from 2.7 in 2021 to 1.9 in 2024. Peak filing year was 2021 at 2.7 TCR. In 2024, DART was 1.1× this establishment's average TCR (severity share of cases).

2021=2.7 · 2022=2.4 · 2023=0.0 · 2024=1.9

OSHA ITA Form 300A scorecard

Establishment book 311919 · Lake Forest, IL AT/BELOW-IND · SMALL

Grade A · TCR 1.8 · 43% of ind

  • DART 1.9 DART
  • RANK #1/13
  • PHOTO ROSENBERG PLANT
  • BOOK 4y book
  • INJ 8 inj
  • SIZE ~81 FTE

Nearest TCR peer: ROSENBERG PLANT (0.0 TCR gap)

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The Popcorn Factory in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows The Popcorn Factory averages 1.8 TCR (43% of the Popcorn (except candy covered), popped, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

The Popcorn Factory TCR series: 2021=2.7 · 2022=2.4 · 2023=0 · 2024=1.9 · BLS 4.1

Where The Popcorn Factory falls in its industry

253 Popcorn (except candy covered) establishments

Safer than 82% of graded establishments in this industry, whose median TCR is 3.4.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 13 Popcorn (except candy covered) employers in Illinois.

The Popcorn Factory (81 employees, TCR 1.8) among 29 same-industry peers, split at the industry median of 160 employees and a TCR of 3.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 05101520 Average employees Total Case Rate The Popcorn Factory
The Popcorn Factory (81 employees, TCR 1.8) among 29 same-industry peers, split at the industry median of 160 employees and a TCR of 3.4

The Popcorn Factory has fewer employees than the Popcorn (except candy covered), popped, median and a lower injury rate than the industry's median TCR of 3.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 1.9 1.9 2 0 0
2023 0.0 0.0 0 0 0
2022 2.4 2.4 3 0 0
2021 2.7 1.8 3 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

311919 · IL · Lake Forest

253 Popcorn (except candy covered), popped, manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 50 employers in Lake Forest, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR ROSENBERG PLANT 1.8 TCR
NAICS-TCR PERRY 1.8 TCR
NAICS-TCR Snyder's-Lance Inc - S-L Snacks MA, LLC 1.8 TCR
NAICS-TCR Outlaw Snax 1.7 TCR
STATE-SIZE Pioneer Hi-Bred Intl Inc. Utica, IL 81 FTE
STATE-SIZE Edwards Power Station 81 FTE
STATE-SIZE 75E - Western S - IL Electric Ops 81 FTE
STATE-SIZE AMEREN ILLINOIS - Western S - IL Electric Ops 81 FTE
CITY-NEAR US - Corporate : 0G01 2,455 FTE
CITY-NEAR 0G01 - CORP LAKE FOREST, IL 2,187 FTE
CITY-NEAR LAKE FOREST HOSPITAL 1,589 FTE
CITY-NEAR 0G11 - CORP LAKE FOREST, IL 1,044 FTE
NAT-TCR OmniSource, LLC.- Toledo Ferrous 1.8 TCR
NAT-TCR Potawatomi Carter Casino Hotel 1.8 TCR
NAT-TCR Gundersen - Onalaska Clinic, Renal, and SSB 1.8 TCR
NAT-TCR City of Altoona- Police Department 1.8 TCR
NAT-SIZE Deerwood Elementary School 81 FTE
NAT-SIZE Milliken - Gillespie Plant 81 FTE
NAT-SIZE Coastal Greenery, Inc. 81 FTE
NAT-SIZE Airxchange 81 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.