Vehicle Assembly · Kentucky
Toyota Motor Mfg Kentucky, Inc
Georgetown, KY · ~10,036 workers · 7 years of OSHA Injury Tracking Application data.
- F
- Failing Safety Record
- 8.1
- Avg TCR
- 3.3
- Industry avg
- 1
- Fatality
The verdict
Toyota Motor Mfg Kentucky, Inc runs at 246% of its industry's injury rate - far more dangerous than the typical Vehicle Assembly workplace, earning a grade F.
- F
- Failing Safety Record
- 8.1
- avg TCR · per 100 workers
- 3.3
- industry benchmark (BLS)
- 1
- worker fatalities on record
Grade compares Toyota Motor Mfg Kentucky, Inc's OSHA Total Case Rate of 8.1 to the Vehicle Assembly BLS benchmark of 3.3 (246% of benchmark) across 7 years of Form 300A filings (2016–2024). <a href="/methodology">See methodology</a> for reporting-limitation caveats.
Injury rate over time
Toyota Motor Mfg Kentucky, Inc's yearly Total Case Rate, against the 3.3 industry benchmark.
Where Toyota Motor Mfg Kentucky, Inc falls in its industry
169 Vehicle Assembly establishmentsSafer than 15% of graded establishments in this industry, whose median TCR is 4.0.
Narrower to Kentucky alone (the establishments it most directly competes with for workers and contracts): ranked #7 safest of 8 Vehicle Assembly employers in Kentucky.
Trend analysis for Toyota Motor Mfg Kentucky, Inc
Between 2018 and 2024, Toyota Motor Mfg Kentucky, Inc's Total Case Rate improved from 10.1 to 5.7 recordable injuries per 100 full-time workers, a 44% decrease across 6 years of OSHA reporting.
The safest year on record was 2024, at a TCR of 5.7, while 2020 saw the highest rate, at 10.3, a spread of 4.6 points between the best and worst reporting years. That's a comparatively narrow spread, suggesting a fairly consistent safety record across the 7 years with a usable rate on file, rather than one outlier year skewing the multi-year average.
Summed across those 7 reporting years, Toyota Motor Mfg Kentucky, Inc recorded 3,557 total injuries and illnesses and 1 fatality. Readers comparing establishments should weigh the 7-year trend above alongside establishment size, since a larger workforce naturally accumulates more raw incidents even at a lower per-100-worker rate.
Verify This Employer with OSHA
The 3,557 injuries, 1,539 illnesses, and 1 fatality shown on this page for Toyota Motor Mfg Kentucky, Inc are sourced from its own 7 years of mandatory OSHA Form 300A summaries. Cross-check the underlying establishment record directly against the federal source, name, NAICS classification, recordable case totals, and inspection history are all searchable on OSHA's Establishment-Specific Injury and Illness Data system.
Verify on OSHA Establishment SearchSource: U.S. Department of Labor, OSHA Establishment-Specific Injury and Illness Data. NAICS 336111 - Vehicle Assembly.
DART Rate, Transparent Calculation (2024)
What is the DART rate formula?
DART (Days Away, Restricted, or Transferred) is computed by OSHA as incidents × 200,000 ÷ hours worked. The 200,000-hour denominator equals roughly 100 full-time workers, which lets establishments of very different sizes be compared directly.
444 DART incidents × 200,000 ÷ 18,935,039 hours worked = 4.69 DART
Methodology: 29 CFR 1904, OSHA Form 300A recordkeeping
Cross-Validating Context, Establishment vs Industry vs State
| Benchmark | TCR | Source |
|---|---|---|
| Toyota Motor Mfg Kentucky, Inc (this establishment) | 8.12 | OSHA ITA Form 300A, 7-year avg |
| Chassis, automobile, manufacturing industry avg | 3.30 | BLS IIF, NAICS 336111 |
| Kentucky state avg (all industries) | 4.39 | OSHA ITA, state-level rollup |
Industry benchmarks: Bureau of Labor Statistics, Injuries, Illnesses, and Fatalities (IIF) program
Reportable Incident Timeline
Year-by-year reportable incidents (recordable injuries + illnesses + fatalities) submitted by Toyota Motor Mfg Kentucky, Inc to OSHA's Injury Tracking Application. Each row anchors to OSHA's inspection records search where you can pull the underlying inspection case numbers and citations for that establishment-year.
- 2024: 535 reportable incidents · 509 injuries, 26 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2023: 683 reportable incidents · 660 injuries, 23 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2022: 537 reportable incidents · 507 injuries, 29 illnesses, 1 fatality - OSHA inspection records (case numbers)
- 2021: 791 reportable incidents · 535 injuries, 256 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2020: 842 reportable incidents · 278 injuries, 564 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2019: 760 reportable incidents · 291 injuries, 469 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2018: 949 reportable incidents · 777 injuries, 172 illnesses, 0 fatalities - OSHA inspection records (case numbers)
Source: OSHA Inspection Information System (IMIS) - inspection case-number records
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 5.7 | 4.7 | 509 | 26 | 0 |
| 2023 | 7.3 | 6.3 | 660 | 23 | 0 |
| 2022 | 6.4 | 5.1 | 507 | 29 | 1 |
| 2021 | 9.1 | 7.5 | 535 | 256 | 0 |
| 2020 | 10.3 | 8.1 | 278 | 564 | 0 |
| 2019 | 8.0 | 6.4 | 291 | 469 | 0 |
| 2018 | 10.1 | 7.9 | 777 | 172 | 0 |
What this grade means for you
Use this grade as a relative read on Toyota Motor Mfg Kentucky, Inc's reported OSHA injury record versus its Vehicle Assembly peers, not a verdict on whether any single site is safe today.
- At 246% of the Vehicle Assembly benchmark, Toyota Motor Mfg Kentucky, Inc reports more injuries than typical peers, ask specifically how the employer is reducing them. Know your rights
- Judge this record against the wider Vehicle Assembly sector, where injury rates vary widely, before comparing it in isolation. See the industry
- Grades reflect 2016–2024 filings; check the latest establishment record straight from OSHA, or look up a different employer. Look up another
Safety grades reflect employers' self-reported OSHA Form 300A filings from 2016 to 2024 and can lag current conditions. A grade is not a guarantee that any specific workplace is safe or unsafe today. See our methodology and disclaimer.
Frequently Asked Questions
What is Toyota Motor Mfg Kentucky, Inc's safety grade?
How many injuries has Toyota Motor Mfg Kentucky, Inc reported?
Similar Employers
Matched by safety record across the industry, by workforce size within Kentucky, and by nearby establishments in Georgetown - a different peer set than the category browse links below.
Similar TCR (~8.1)
Similar size (~10,036 workers)
Read our methodology - how this data is sourced, computed, and verified.
Every figure and grade on PlainSafetyScore is computed directly from OSHA's published Injury Tracking Application data and BLS industry benchmarks, no number is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these safety grades, or report a data error. Data current as of 2016-2024 OSHA ITA release.