Barrel heading and staves manufacturing · Kentucky

ZAK ltd

Hodgenville, KY · ~60 workers · 6 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.8
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

ZAK ltd runs at 23% of its industry's injury rate - far safer than the typical Barrel heading and staves manufacturing workplace, earning a grade A.

ZAK ltd: 0.8 TCR = 23% of Barrel heading and staves manufacturing BLS 3.3 · 6y Form 300A (see methodology below)

ZAK ltd safety composite

ZAK ltd scores strongest on total case rate (tcr) (safer than 98% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

B

82/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
A 0.75 per 100 workers

Safer than 98% of industry peers

DART rate
B 0 per 100 workers

Safer than 87% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−1.5

2017→2024

ZAK ltd injury rate improved

ZAK ltd's TCR fell 1.5 from 1.5 in 2017 to 0.0 in 2024. Peak filing year was 2021 at 1.6 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

2017=1.5 · 2020=1.4 · 2021=1.6 · 2022=0.0 · 2023=0.0 · 2024=0.0

OSHA ITA Form 300A scorecard

Establishment book 321920 · Hodgenville, KY AT/BELOW-IND · SMALL

Grade A · TCR 0.8 · 23% of ind

  • DART 0.0 DART
  • RANK #1/26
  • PHOTO Pallet Services Inc-…
  • BOOK 6y book
  • INJ 3 inj
  • SIZE ~60 FTE

Nearest TCR peer: Pallet Services Inc- Rochester (0.0 TCR gap)

Read with this employer → · Industry book → · Kentucky employers → · Look up another →

ZAK ltd in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows ZAK ltd averages 0.8 TCR (23% of the Barrel heading and staves manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

ZAK ltd TCR series: 2017=1.5 · 2020=1.4 · 2021=1.6 · 2022=0 · 2023=0 · 2024=0 · BLS 3.3

Where ZAK ltd falls in its industry

952 Barrel heading and staves manu establishments

Safer than 98% of graded establishments in this industry, whose median TCR is 6.3.

More dangerous than peersSafer than peers

Narrower to Kentucky alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 26 Barrel heading and staves manu employers in Kentucky.

ZAK ltd (60 employees, TCR 0.8) among 29 same-industry peers, split at the industry median of 51 employees and a TCR of 6.3 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400500 0510152025 Average employees Total Case Rate ZAK ltd
ZAK ltd (60 employees, TCR 0.8) among 29 same-industry peers, split at the industry median of 51 employees and a TCR of 6.3

ZAK ltd has more employees than the Barrel heading and staves manufacturing median and a lower injury rate than the industry's median TCR of 6.3. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 0.0 0.0 0 0 0
2023 0.0 0.0 0 0 0
2022 0.0 0.0 0 0 0
2021 1.6 1.6 1 0 0
2020 1.4 1.4 1 0 0
2017 1.5 1.5 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

321920 · KY · Hodgenville

952 Barrel heading and staves manufacturing employers nationwide with a credible TCR · 7,805 rated employers in Kentucky with headcount on file · 8 employers in Hodgenville, KY · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Pallet Services Inc- Rochester 0.7 TCR
NAICS-TCR 6223-4505 0.7 TCR
NAICS-TCR Heritage Pallets of GA, LLC 0.8 TCR
NAICS-TCR Kamps Pallets Dallas 0.7 TCR
STATE-SIZE Workman Farms INC 60 FTE
STATE-SIZE OFP 60 FTE
STATE-SIZE Cooper Generating Station 60 FTE
STATE-SIZE Hopkinsville Electric System 60 FTE
CITY-NEAR Nationwide Uniform Corporation 187 FTE
CITY-NEAR LP Hodgenville, LLC 186 FTE
CITY-NEAR LP Hodgenville, LLC- Sunrise Manor 134 FTE
CITY-NEAR Konsei USA, INC 91 FTE
NAT-TCR MBM-11 Colorado 0.8 TCR
NAT-TCR Linde 929 0.8 TCR
NAT-TCR Action Industrial Maintenance, LLC 0.8 TCR
NAT-TCR Mar-Tek Industries, Inc 0.8 TCR
NAT-SIZE EPPA St. Cloud Hospital 60 FTE
NAT-SIZE S07539 - Canton Hauling 60 FTE
NAT-SIZE The Lodge at Whispering Pines 60 FTE
NAT-SIZE Charleston LEC, Inc. 60 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2017. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.