General warehousing and storage · Kentucky
ZAP2
Louisville, KY · ~135 workers · 2 years of OSHA Injury Tracking Application data.
- A
- Excellent Safety Record
- 1.0
- Avg TCR
- 5.8
- Industry avg
- 0
- Fatalities
The verdict
ZAP2 runs at 18% of its industry's injury rate - far safer than the typical General warehousing and storage workplace, earning a grade A.
ZAP2: 1.0 TCR = 18% of General warehousing and storage BLS 5.8 · 2y Form 300A (see methodology below)
ZAP2 safety composite
ZAP2 scores strongest on total case rate (tcr) (safer than 89% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
78/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- B 1.04 per 100 workers
Safer than 89% of industry peers
- DART rate
- B 0 per 100 workers
Safer than 86% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
ZAP2: 0.0 → 2.1 TCR
Peak year 2024 @ 2.1 TCR · DART/TCR 0× in 2024
ZAP2's TCR rose 2.1 from 0.0 in 2023 to 2.1 in 2024. In 2024, DART was 0× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 493110 · Louisville, KY AT/BELOW-IND · MID
Grade A · TCR 1.0 · 18% of ind
- DART 0.0 DART
- RANK #32/252
- PHOTO Cincinnati PDC
- BOOK 2y book
- INJ 1 inj
- SIZE ~135 FTE
Nearest TCR peer: Cincinnati PDC (0.0 TCR gap)
Read with this employer → · Industry book → · Kentucky employers → · Look up another →
ZAP2 in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- This site
ZAP2
1 TCR
- Cincinnati PDC
Cincinnati PDC
1 TCR
- Hero Logistics
Hero Logistics West Virginia Plant
1 TCR
- CA - iRobot
CA - iRobot
1 TCR
- Branch 7064 -
Branch 7064 - WP East Lone Mountain Rd
1 TCR
What this shows ZAP2 averages 1.0 TCR (18% of the General warehousing and storage BLS benchmark).
ZAP2 TCR series: 2023=0 · 2024=2.1 · BLS 5.8
Where ZAP2 falls in its industry
9,477 General warehousing and storag establishmentsSafer than 89% of graded establishments in this industry, whose median TCR is 3.5.
Narrower to Kentucky alone (the establishments it most directly competes with for workers and contracts): ranked #32 safest of 252 General warehousing and storag employers in Kentucky.
ZAP2 has more employees than the General warehousing and storage median and a lower injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 2.1 | 0.0 | 1 | 0 | 0 |
| 2023 | 0.0 | 0.0 | 0 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
493110 · KY · Louisville
9,477 General warehousing and storage employers nationwide with a credible TCR · 7,805 rated employers in Kentucky with headcount on file · 1,638 employers in Louisville, KY · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | Cincinnati PDC | 1.0 TCR |
| NAICS-TCR | Hero Logistics West Virginia Plant | 1.0 TCR |
| NAICS-TCR | CA - iRobot | 1.0 TCR |
| NAICS-TCR | Branch 7064 - WP East Lone Mountain Rd | 1.0 TCR |
| STATE-SIZE | Mago | 135 FTE |
| STATE-SIZE | BFB | 135 FTE |
| STATE-SIZE | Jim Beam Brands-Booker Noe | 135 FTE |
| STATE-SIZE | Champion Benton | 135 FTE |
| CITY-NEAR | Jefferson County Public Schools | 18,524 FTE |
| CITY-NEAR | KYGRA - WORLDPORT | 11,933 FTE |
| CITY-NEAR | WORLDPORT (KYGRA) | 9,667 FTE |
| CITY-NEAR | KTKY TRUCK | 8,757 FTE |
| NAT-TCR | The Oaks | 1.0 TCR |
| NAT-TCR | Diamond Products Equipment Division | 1.0 TCR |
| NAT-TCR | General Wire Products, Inc | 1.0 TCR |
| NAT-TCR | Gregg's Supermarket, Inc. | 1.0 TCR |
| NAT-SIZE | Northeast Prestressed Products, LLC | 135 FTE |
| NAT-SIZE | Daily's Premium Meats, LLC | 135 FTE |
| NAT-SIZE | Master Electric Inc. | 135 FTE |
| NAT-SIZE | Giant Food Stores 6266 | 135 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.