Curtain wall, glass, installation · Pennsylvania

Zephyr Aluminum, LLC - Lancaster

Lancaster, PA · ~38 workers · 8 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
4.5
Avg TCR
2.8
Industry avg
0
Fatalities
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The verdict

Zephyr Aluminum, LLC - Lancaster runs at 161% of its industry's injury rate - more dangerous than the typical Curtain wall, glass, installation workplace, earning a grade D.

Zephyr Aluminum, LLC - Lancaster: 4.5 TCR = 161% of Curtain wall, glass, installation BLS 2.8 · 8y Form 300A (see methodology below)

Zephyr Aluminum, LLC - Lancaster safety composite

Zephyr Aluminum, LLC - Lancaster scores strongest on dart rate (safer than 80% of same-industry peers) and weakest on total case rate (tcr) (safer than 47%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

59/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 4.51 per 100 workers

Safer than 47% of industry peers

DART rate
B 0 per 100 workers

Safer than 80% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Zephyr Aluminum, LLC - Lancaster: 2.5 → 3.2 TCR

Peak year 2019 @ 11.5 TCR · DART/TCR 0× in 2024

Zephyr Aluminum, LLC - Lancaster's TCR rose 0.7 from 2.5 in 2016 to 3.2 in 2024. Peak filing year was 2019 at 11.5 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 238150 · Lancaster, PA ABOVE-IND · SMALL

Grade D · TCR 4.5 · 161% of ind

  • DART 0.0 DART
  • RANK #9/27
  • PHOTO Rountree Glass Co
  • BOOK 8y book
  • INJ 14 inj
  • SIZE ~38 FTE

Nearest TCR peer: Rountree Glass Co (0.0 TCR gap)

Read with this employer → · Industry book → · Pennsylvania employers → · Look up another →

Zephyr Aluminum, LLC - Lancaster in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Zephyr Aluminum, LLC - Lancaster averages 4.5 TCR (161% of the Curtain wall, glass, installation BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Zephyr Aluminum, LLC - Lancaster TCR series: 2016=2.5 · 2017=4.7 · 2018=2.4 · 2019=11.5 · 2020=2.5 · 2021=3 · 2022=6.3 · 2024=3.2 · BLS 2.8

Where Zephyr Aluminum, LLC - Lancaster falls in its industry

531 Curtain wall, glass, installat establishments

Safer than 47% of graded establishments in this industry, whose median TCR is 4.3.

More dangerous than peersSafer than peers

Narrower to Pennsylvania alone (the establishments it most directly competes with for workers and contracts): ranked #9 safest of 27 Curtain wall, glass, installat employers in Pennsylvania.

Zephyr Aluminum, LLC - Lancaster (38 employees, TCR 4.5) among 29 same-industry peers, split at the industry median of 43 employees and a TCR of 4.3 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200 05101520 Average employees Total Case Rate Zephyr Aluminum, LLC - Lancaster
Zephyr Aluminum, LLC - Lancaster (38 employees, TCR 4.5) among 29 same-industry peers, split at the industry median of 43 employees and a TCR of 4.3

Zephyr Aluminum, LLC - Lancaster has fewer employees than the Curtain wall, glass, installation median and a higher injury rate than the industry's median TCR of 4.3. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 3.2 0.0 1 0 0
2022 6.3 3.2 2 0 0
2021 3.0 0.0 1 0 0
2020 2.5 2.5 1 0 0
2019 11.5 9.2 5 0 0
2018 2.4 0.0 1 0 0
2017 4.7 2.4 2 0 0
2016 2.5 2.5 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

238150 · PA · Lancaster

531 Curtain wall, glass, installation employers nationwide with a credible TCR · 22,692 rated employers in Pennsylvania with headcount on file · 450 employers in Lancaster, PA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Rountree Glass Co 4.5 TCR
NAICS-TCR Springfield Glass Company, LLC 4.5 TCR
NAICS-TCR Klein-Dickert Milwaukee, Inc. 4.5 TCR
NAICS-TCR Anderson Aluminum Corporation 4.5 TCR
STATE-SIZE Kaolin Mushroom Farms - M&J Facility 38 FTE
STATE-SIZE Dairy 38 FTE
STATE-SIZE Pioneer Hi-Bred International Inc - Elizabethtown 38 FTE
STATE-SIZE Risser's Poultry Handling Services, LLC 38 FTE
CITY-NEAR Lancaster General Health, LGH Hospital 7,424 FTE
CITY-NEAR LGHealth 7,215 FTE
CITY-NEAR Lancaster General Hospital 6,528 FTE
CITY-NEAR Lancaster General Medical Group 1,436 FTE
NAT-TCR COH Recreation Multi-Gen 4.5 TCR
NAT-TCR Regional Mental Health Center 4.5 TCR
NAT-TCR Haire Plumbing & Mechanical Co., Inc. 4.5 TCR
NAT-TCR US Nitrogen 4.5 TCR
NAT-SIZE D&D Garage Doors of Fort Myers, Inc. 38 FTE
NAT-SIZE Clinton 38 FTE
NAT-SIZE American Soda (Solvay Chemicals) Parachute Sodium Bicarbonate Facility 38 FTE
NAT-SIZE Albany Garage 38 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.