Air cowls, sheet metal (except stampings), manufacturing · Kansas
Zephyr Products Inc.
Leavenworth, KS · ~120 workers · 7 years of OSHA Injury Tracking Application data.
- F
- Failing Safety Record
- 12.1
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
Zephyr Products Inc. runs at 368% of its industry's injury rate - far more dangerous than the typical Air cowls, sheet metal (except stampings), manufacturing workplace, earning a grade F.
Zephyr Products Inc.: 12.1 TCR = 368% of Air cowls, sheet metal (except stampings), manufacturing BLS 3.3 · 7y Form 300A (see methodology below)
Zephyr Products Inc. safety composite
Zephyr Products Inc. scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on total case rate (tcr) (safer than 6%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
19/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- F 12.14 per 100 workers
Safer than 6% of industry peers
- DART rate
- F 7.12 per 100 workers
Safer than 11% of industry peers
- Fatalities
- D 0
Safer than 51% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
Zephyr Products Inc.: 8.4 → 13.1 TCR
Peak year 2021 @ 23.7 TCR · DART/TCR 0.59× in 2023
Zephyr Products Inc.'s TCR rose 4.7 from 8.4 in 2016 to 13.1 in 2023. Peak filing year was 2021 at 23.7 TCR. In 2023, DART was 0.59× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 332322 · Leavenworth, KS ABOVE-IND · MID
Grade F · TCR 12.1 · 368% of ind
- DART 7.1 DART
- RANK #14/15
- PHOTO METALMAX WACO
- BOOK 7y book
- INJ 87 inj
- SIZE ~120 FTE
Nearest TCR peer: METALMAX WACO (0.0 TCR gap)
Read with this employer → · Industry book → · Kansas employers → · Look up another →
Zephyr Products Inc. in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- This site
Zephyr Products Inc.
12.1 TCR
- METALMAX WACO
METALMAX WACO
12.1 TCR
- Spiral Metals
Spiral Metals Corporation of Baton Rouge
12 TCR
- Toga Manufactu
Toga Manufacturing
11.9 TCR
- M&M Manufactur
M&M Manufacturing ARK
11.9 TCR
What this shows Zephyr Products Inc. averages 12.1 TCR (368% of the Air cowls, sheet metal (except stampings), manufacturing BLS benchmark).
Zephyr Products Inc. TCR series: 2016=8.4 · 2018=1.5 · 2019=16.1 · 2020=13.8 · 2021=23.7 · 2022=8.4 · 2023=13.1 · BLS 3.3
Where Zephyr Products Inc. falls in its industry
1,158 Air cowls, sheet metal (except establishmentsSafer than 6% of graded establishments in this industry, whose median TCR is 4.5.
Narrower to Kansas alone (the establishments it most directly competes with for workers and contracts): ranked #14 safest of 15 Air cowls, sheet metal (except employers in Kansas.
Zephyr Products Inc. has more employees than the Air cowls, sheet metal (except stampings median and a higher injury rate than the industry's median TCR of 4.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2023 | 13.1 | 7.1 | 22 | 0 | 0 |
| 2022 | 8.4 | 6.1 | 11 | 0 | 0 |
| 2021 | 23.7 | 2.2 | 16 | 16 | 0 |
| 2020 | 13.8 | 1.6 | 12 | 5 | 0 |
| 2019 | 16.1 | 1.5 | 20 | 1 | 0 |
| 2018 | 1.5 | 0.8 | 2 | 0 | 0 |
| 2016 | 8.4 | 5.3 | 4 | 4 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
332322 · KS · Leavenworth
1,158 Air cowls, sheet metal (except stampings), manufacturing employers nationwide with a credible TCR · 5,228 rated employers in Kansas with headcount on file · 40 employers in Leavenworth, KS · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | METALMAX WACO | 12.1 TCR |
| NAICS-TCR | Spiral Metals Corporation of Baton Rouge | 12.0 TCR |
| NAICS-TCR | Toga Manufacturing | 11.9 TCR |
| NAICS-TCR | M&M Manufacturing ARK | 11.9 TCR |
| STATE-SIZE | Elkhorn Valley Packing | 120 FTE |
| STATE-SIZE | Morton Salt | 120 FTE |
| STATE-SIZE | TAMKO - Phillipsburg | 120 FTE |
| STATE-SIZE | North American Specialty Products | 120 FTE |
| CITY-NEAR | WM 26 | 412 FTE |
| CITY-NEAR | 26 | 356 FTE |
| CITY-NEAR | USP Leavenworth, | 313 FTE |
| CITY-NEAR | Leavenworth Production Center | 276 FTE |
| NAT-TCR | Menominee County Road Commission | 12.1 TCR |
| NAT-TCR | the highlands | 12.1 TCR |
| NAT-TCR | Sanctuary at McAuley | 12.1 TCR |
| NAT-TCR | Medallion Industries Inc | 12.1 TCR |
| NAT-SIZE | AFCO Performance Group | 120 FTE |
| NAT-SIZE | Raleys 125-Truckee | 120 FTE |
| NAT-SIZE | Russell Oil Co | 120 FTE |
| NAT-SIZE | Newark, Oh | 120 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.