Remanufacturer · Illinois
ZF Services-Vernon Hills
Vernon Hills, IL · ~325 workers · 9 years of OSHA Injury Tracking Application data.
- B
- Good Safety Record
- 4.2
- Avg TCR
- 5.4
- Industry avg
- 0
- Fatalities
The verdict
ZF Services-Vernon Hills runs at 78% of its industry's injury rate - safer than the typical Remanufacturer workplace, earning a grade B.
ZF Services-Vernon Hills: 4.2 TCR = 78% of Remanufacturer BLS 5.4 · 9y Form 300A (see methodology below)
ZF Services-Vernon Hills safety composite
ZF Services-Vernon Hills scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on total case rate (tcr) (safer than 29%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
36/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- F 4.23 per 100 workers
Safer than 29% of industry peers
- DART rate
- F 2.05 per 100 workers
Safer than 34% of industry peers
- Fatalities
- D 0
Safer than 51% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
ZF Services-Vernon Hills held a steady TCR band
ZF Services-Vernon Hills's TCR held near 0.3 from 3.5 in 2016 to 3.2 in 2024. Peak filing year was 2023 at 5.8 TCR. In 2024, DART was 0.48× this establishment's average TCR (severity share of cases).
2016=3.5 · 2017=4.1 · 2018=3.6 · 2019=4.3 · 2020=3.9 · 2021=4.5 · 2022=5.1 · 2023=5.8 · 2024=3.2
OSHA ITA Form 300A scorecard
Establishment book 336350 · Vernon Hills, IL AT/BELOW-IND · MID
Grade B · TCR 4.2 · 78% of ind
- DART 2.0 DART
- RANK #27/35
- PHOTO Jasper Weller, LLC -…
- BOOK 9y book
- INJ 112 inj
- SIZE ~325 FTE
Nearest TCR peer: Jasper Weller, LLC - DBA Weller Truck Parts (Farmington) (0.0 TCR gap)
Read with this employer → · Industry book → · Illinois employers → · Look up another →
ZF Services-Vernon Hills in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- Meritor Specia
Meritor Specialty Products, LLC
4.3 TCR
- MPT (Magna Pow
MPT (Magna Powertrain) Muncie - Cowan
4.3 TCR
- This site
ZF Services-Vernon Hills
4.2 TCR
- Jasper Weller,
Jasper Weller, LLC - DBA Weller Truck Parts (Farmington)
4.2 TCR
- Musashi Auto P
Musashi Auto Parts-MI, Inc.
4.2 TCR
What this shows ZF Services-Vernon Hills averages 4.2 TCR (78% of the Remanufacturer BLS benchmark).
ZF Services-Vernon Hills TCR series: 2016=3.5 · 2017=4.1 · 2018=3.6 · 2019=4.3 · 2020=3.9 · 2021=4.5 · 2022=5.1 · 2023=5.8 · 2024=3.2 · BLS 5.4
Where ZF Services-Vernon Hills falls in its industry
320 Remanufacturer establishmentsSafer than 29% of graded establishments in this industry, whose median TCR is 2.9.
Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #27 safest of 35 Remanufacturer employers in Illinois.
ZF Services-Vernon Hills has more employees than the Remanufacturer median and a higher injury rate than the industry's median TCR of 2.9. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 3.2 | 2.0 | 9 | 2 | 0 |
| 2023 | 5.8 | 5.2 | 17 | 1 | 0 |
| 2022 | 5.1 | 4.3 | 13 | 0 | 0 |
| 2021 | 4.5 | 2.4 | 7 | 4 | 0 |
| 2020 | 3.9 | 2.5 | 11 | 0 | 0 |
| 2019 | 4.3 | 4.0 | 15 | 0 | 0 |
| 2018 | 3.6 | 2.7 | 13 | 0 | 0 |
| 2017 | 4.1 | 3.4 | 15 | 1 | 0 |
| 2016 | 3.5 | 3.2 | 12 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
336350 · IL · Vernon Hills
320 Remanufacturer employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 65 employers in Vernon Hills, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | Jasper Weller, LLC - DBA Weller Truck Parts (Farmington) | 4.2 TCR |
| NAICS-TCR | Meritor Specialty Products, LLC | 4.3 TCR |
| NAICS-TCR | Musashi Auto Parts-MI, Inc. | 4.2 TCR |
| NAICS-TCR | MPT (Magna Powertrain) Muncie - Cowan | 4.3 TCR |
| STATE-SIZE | Meridian, ID | 325 FTE |
| STATE-SIZE | BrandSafway Services, LLC - P66 Wood River Refinery | 325 FTE |
| STATE-SIZE | Radienz Living | 325 FTE |
| STATE-SIZE | 800 Nemera | 325 FTE |
| CITY-NEAR | Vernon Hills | 1,273 FTE |
| CITY-NEAR | Rust-Oleum | 580 FTE |
| CITY-NEAR | Vernon Hills, IL - BCU | 434 FTE |
| CITY-NEAR | BD Vernon Hills | 375 FTE |
| NAT-TCR | Northlake | 4.2 TCR |
| NAT-TCR | Virco Manufacturing Corporation - Conway | 4.2 TCR |
| NAT-TCR | Conover | 4.2 TCR |
| NAT-TCR | Reddy Ice - Atlanta (449) | 4.2 TCR |
| NAT-SIZE | Guilford County - Emergency Medical Services | 325 FTE |
| NAT-SIZE | General Dynamics Ordnance and Tactical Systems St. Petersburg | 325 FTE |
| NAT-SIZE | Prospect Airport Services DEN | 325 FTE |
| NAT-SIZE | Rockford Construction Company Inc. | 325 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.