Containers, foil (except bags), manufacturing · Alabama

AC Manufacturing

Huntsville, AL · ~72 workers · 5 years of OSHA Injury Tracking Application data.

B
Good Safety Record
1.9
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

AC Manufacturing runs at 58% of its industry's injury rate - safer than the typical Containers, foil (except bags), manufacturing workplace, earning a grade B.

AC Manufacturing: 1.9 TCR = 58% of Containers, foil (except bags), manufacturing BLS 3.3 · 5y Form 300A (see methodology below)

AC Manufacturing safety composite

AC Manufacturing scores strongest on dart rate (safer than 83% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

B

75/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 1.93 per 100 workers

Safer than 82% of industry peers

DART rate
B 0 per 100 workers

Safer than 83% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−1.6

2016→2024

AC Manufacturing injury rate improved

AC Manufacturing's TCR fell 1.6 from 1.6 in 2016 to 0.0 in 2024. Peak filing year was 2021 at 8.1 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

2016=1.6 · 2021=8.1 · 2022=0.0 · 2023=0.0 · 2024=0.0

OSHA ITA Form 300A scorecard

Establishment book 332999 · Huntsville, AL AT/BELOW-IND · SMALL

Grade B · TCR 1.9 · 58% of ind

  • DART 0.0 DART
  • RANK #5/16
  • PHOTO Metal Design Systems…
  • BOOK 5y book
  • INJ 8 inj
  • SIZE ~72 FTE

Nearest TCR peer: Metal Design Systems, inc. (0.0 TCR gap)

Read with this employer → · Industry book → · Alabama employers → · Look up another →

AC Manufacturing in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows AC Manufacturing averages 1.9 TCR (58% of the Containers, foil (except bags), manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

AC Manufacturing TCR series: 2016=1.6 · 2021=8.1 · 2022=0 · 2023=0 · 2024=0 · BLS 3.3

Where AC Manufacturing falls in its industry

827 Containers, foil (except bags) establishments

Safer than 82% of graded establishments in this industry, whose median TCR is 4.5.

More dangerous than peersSafer than peers

Narrower to Alabama alone (the establishments it most directly competes with for workers and contracts): ranked #5 safest of 16 Containers, foil (except bags) employers in Alabama.

AC Manufacturing (72 employees, TCR 1.9) among 29 same-industry peers, split at the industry median of 67 employees and a TCR of 4.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 0510152025 Average employees Total Case Rate AC Manufacturing
AC Manufacturing (72 employees, TCR 1.9) among 29 same-industry peers, split at the industry median of 67 employees and a TCR of 4.5

AC Manufacturing has more employees than the Containers, foil (except bags), manufact median and a lower injury rate than the industry's median TCR of 4.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 0.0 0.0 0 0 0
2023 0.0 0.0 0 0 0
2022 0.0 0.0 0 0 0
2021 8.1 1.2 7 0 0
2016 1.6 1.6 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

332999 · AL · Huntsville

827 Containers, foil (except bags), manufacturing employers nationwide with a credible TCR · 7,418 rated employers in Alabama with headcount on file · 454 employers in Huntsville, AL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Metal Design Systems, inc. 1.9 TCR
NAICS-TCR Evoloution Edges 1.9 TCR
NAICS-TCR Phoenix Metal Fabricating Inc 1.9 TCR
NAICS-TCR Wilbert Funeral Services Broadview 1.9 TCR
STATE-SIZE GGP Hatchery (Elkmont) 72 FTE
STATE-SIZE Birmingham Division Trussville 72 FTE
STATE-SIZE SOUTHERN PINE ELECTRIC COOPERATIVE 72 FTE
STATE-SIZE Gary Ingram Grading & Paving, Inc 72 FTE
CITY-NEAR AL004 2,929 FTE
CITY-NEAR Dynetics A Leidos Company 2,463 FTE
CITY-NEAR Leidos - Dynetics 2,051 FTE
CITY-NEAR Toyota Motor Mfg of Alabama 1,874 FTE
NAT-TCR Gulf Coast Metal Roofing 1.9 TCR
NAT-TCR Mission Aviation Fellowship 1.9 TCR
NAT-TCR One Solution Logistics of Indiana 1.9 TCR
NAT-TCR Brookdale Colonial Park 1.9 TCR
NAT-SIZE Pacha Soap Co 72 FTE
NAT-SIZE Absolics Inc 72 FTE
NAT-SIZE Rubber Industries, Inc. 72 FTE
NAT-SIZE California Mission Inn 72 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.