Vehicle Assembly · Alabama

Toyota Motor Mfg of Alabama

Huntsville, AL · ~1,874 workers · 7 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
5.2
Avg TCR
3.3
Industry avg
0
Fatalities
Subscribe to safety-record updates (RSS)

The verdict

Toyota Motor Mfg of Alabama runs at 157% of its industry's injury rate - more dangerous than the typical Vehicle Assembly workplace, earning a grade D.

Toyota Motor Mfg of Alabama: 5.2 TCR = 157% of Vehicle Assembly BLS 3.3 · 7y Form 300A (see methodology below)

Toyota Motor Mfg of Alabama safety composite

Toyota Motor Mfg of Alabama scores strongest on fatalities (safer than 52% of same-industry peers) and weakest on dart rate (safer than 19%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

34/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 5.17 per 100 workers

Safer than 37% of industry peers

DART rate
F 5.26 per 100 workers

Safer than 19% of industry peers

Fatalities
D 0

Safer than 52% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Toyota Motor Mfg of Alabama: 3.5 → 6.5 TCR

Peak year 2022 @ 6.8 TCR · DART/TCR 1.02× in 2024

Toyota Motor Mfg of Alabama's TCR rose 3.1 from 3.5 in 2018 to 6.5 in 2024. Peak filing year was 2022 at 6.8 TCR. In 2024, DART was 1.02× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 336111 · Huntsville, AL ABOVE-IND · LARGE

Grade D · TCR 5.2 · 157% of ind

  • DART 5.3 DART
  • RANK #6/11
  • PHOTO VWGoA SERDC
  • BOOK 7y book
  • INJ 496 inj
  • SIZE ~1,874 FTE

Nearest TCR peer: VWGoA SERDC (0.1 TCR gap)

Read with this employer → · Industry book → · Alabama employers → · Look up another →

Toyota Motor Mfg of Alabama in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Toyota Motor Mfg of Alabama averages 5.2 TCR (157% of the Vehicle Assembly BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Toyota Motor Mfg of Alabama TCR series: 2018=3.5 · 2019=3 · 2020=5.2 · 2021=6.4 · 2022=6.8 · 2023=4.7 · 2024=6.5 · BLS 3.3

Where Toyota Motor Mfg of Alabama falls in its industry

158 Vehicle Assembly establishments

Safer than 37% of graded establishments in this industry, whose median TCR is 4.4.

More dangerous than peersSafer than peers

Narrower to Alabama alone (the establishments it most directly competes with for workers and contracts): ranked #6 safest of 11 Vehicle Assembly employers in Alabama.

Toyota Motor Mfg of Alabama (1,874 employees, TCR 5.2) among 29 same-industry peers, split at the industry median of 366 employees and a TCR of 4.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05,00010,00015,000 0102030 Average employees Total Case Rate Toyota Motor Mfg of Alabama
Toyota Motor Mfg of Alabama (1,874 employees, TCR 5.2) among 29 same-industry peers, split at the industry median of 366 employees and a TCR of 4.4

Toyota Motor Mfg of Alabama has more employees than the Vehicle Assembly median and a higher injury rate than the industry's median TCR of 4.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 6.5 5.3 127 0 0
2023 4.7 4.0 83 0 0
2022 6.8 5.9 84 23 0
2021 6.4 5.5 78 17 0
2020 5.2 4.0 45 19 0
2019 3.0 2.3 41 1 0
2018 3.5 2.6 38 1 0

OSHA ITA peer cross-reference

Establishment peer ledger

336111 · AL · Huntsville

158 Vehicle Assembly employers nationwide with a credible TCR · 7,418 rated employers in Alabama with headcount on file · 454 employers in Huntsville, AL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR VWGoA SERDC 5.1 TCR
NAICS-TCR Applied Acoustics International 5.1 TCR
NAICS-TCR Flint Assembly 5.0 TCR
NAICS-TCR Autokiniton Blissfield 5.0 TCR
STATE-SIZE Brookwood Baptist Hospital 1,878 FTE
STATE-SIZE Mazda Toyota Manufacturing, U.S.A., Inc. 1,881 FTE
STATE-SIZE Hargrove Engineers and Constructors 1,949 FTE
STATE-SIZE Dynetics, Inc. 1,791 FTE
CITY-NEAR AL004 2,929 FTE
CITY-NEAR Dynetics A Leidos Company 2,463 FTE
CITY-NEAR Leidos - Dynetics 2,051 FTE
CITY-NEAR Lockheed Martin Corporation US AL Huntsville Bradford 4800 (1350) 1,148 FTE
NAT-TCR Westside Volkswagen 5.2 TCR
NAT-TCR Zim Industries, Inc. 5.2 TCR
NAT-TCR City of Albert Lea 5.2 TCR
NAT-TCR Lincoln Elementary 5.2 TCR
NAT-SIZE Matthew Warren Inc. 1,874 FTE
NAT-SIZE Dr. P. Phillips Hospital 1,873 FTE
NAT-SIZE CDCR Division of Adult Paroles Operations - 061 (DAPO) 1,875 FTE
NAT-SIZE 2573-MN008 1,873 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.