Polyurethane foam products manufacturing · Ohio

ACA-Ohio

Upper Sandusky, OH · ~237 workers · 3 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.1
Avg TCR
3.3
Industry avg
0
Fatalities
Subscribe to safety-record updates (RSS)

The verdict

ACA-Ohio runs at 64% of its industry's injury rate - safer than the typical Polyurethane foam products manufacturing workplace, earning a grade B.

ACA-Ohio: 2.1 TCR = 64% of Polyurethane foam products manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

ACA-Ohio safety composite

ACA-Ohio scores strongest on total case rate (tcr) (safer than 69% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

59/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 2.11 per 100 workers

Safer than 69% of industry peers

DART rate
D 1.21 per 100 workers

Safer than 54% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−1.1

2022→2024

ACA-Ohio injury rate improved

ACA-Ohio's TCR fell 1.1 from 2.7 in 2022 to 1.6 in 2024. Peak filing year was 2022 at 2.7 TCR. In 2024, DART was 0.57× this establishment's average TCR (severity share of cases).

2022=2.7 · 2023=2.0 · 2024=1.6

OSHA ITA Form 300A scorecard

Establishment book 326150 · Upper Sandusky, OH AT/BELOW-IND · MID

Grade B · TCR 2.1 · 64% of ind

  • DART 1.2 DART
  • RANK #12/26
  • PHOTO RFC FL
  • BOOK 3y book
  • INJ 14 inj
  • SIZE ~237 FTE

Nearest TCR peer: RFC FL (0.0 TCR gap)

Read with this employer → · Industry book → · Ohio employers → · Look up another →

ACA-Ohio in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows ACA-Ohio averages 2.1 TCR (64% of the Polyurethane foam products manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

ACA-Ohio TCR series: 2022=2.7 · 2023=2 · 2024=1.6 · BLS 3.3

Where ACA-Ohio falls in its industry

474 Polyurethane foam products man establishments

Safer than 69% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to Ohio alone (the establishments it most directly competes with for workers and contracts): ranked #12 safest of 26 Polyurethane foam products man employers in Ohio.

ACA-Ohio (237 employees, TCR 2.1) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 051015 Average employees Total Case Rate ACA-Ohio
ACA-Ohio (237 employees, TCR 2.1) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

ACA-Ohio has more employees than the Polyurethane foam products manufacturing median and a lower injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 1.6 1.2 4 0 0
2023 2.0 1.6 5 0 0
2022 2.7 1.6 5 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · OH · Upper Sandusky

474 Polyurethane foam products manufacturing employers nationwide with a credible TCR · 22,650 rated employers in Ohio with headcount on file · 41 employers in Upper Sandusky, OH · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR RFC FL 2.1 TCR
NAICS-TCR FXI, Inc. - Santa Teresa 2.1 TCR
NAICS-TCR FXI, Inc. - Cornelius 2.1 TCR
NAICS-TCR NOA Brands America Inc. 2.1 TCR
STATE-SIZE New York Frozen Foods 237 FTE
STATE-SIZE Morton Salt Rittman 237 FTE
STATE-SIZE Goodyear Innovation Center Manufacturing 237 FTE
STATE-SIZE Therm-O-Disc, Inc. 237 FTE
CITY-NEAR Bridgestone APM AVD 626 FTE
CITY-NEAR Prospira America Corporation 530 FTE
CITY-NEAR Kasai North America 489 FTE
CITY-NEAR Custom Glass Solutions 279 FTE
NAT-TCR Maricopa Plant 2.1 TCR
NAT-TCR Center for Social Change 2.1 TCR
NAT-TCR USA Raleigh 1016 Rental Car Rd 2.1 TCR
NAT-TCR Wesley Woods Towers 2.1 TCR
NAT-SIZE ThedaCare Medical Center New London 237 FTE
NAT-SIZE Bettenhausen Motor Sales, Inc 237 FTE
NAT-SIZE Covi Concrete Construction 237 FTE
NAT-SIZE Intellicor LLC 237 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.