Polyurethane foam products manufacturing · North Carolina

FXI, Inc. - Cornelius

Cornelius, NC · ~91 workers · 7 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.1
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

FXI, Inc. - Cornelius runs at 64% of its industry's injury rate - safer than the typical Polyurethane foam products manufacturing workplace, earning a grade B.

FXI, Inc. - Cornelius: 2.1 TCR = 64% of Polyurethane foam products manufacturing BLS 3.3 · 7y Form 300A (see methodology below)

FXI, Inc. - Cornelius safety composite

FXI, Inc. - Cornelius scores strongest on dart rate (safer than 82% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

69/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 2.1 per 100 workers

Safer than 70% of industry peers

DART rate
B 0 per 100 workers

Safer than 82% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−0.4

2016→2024

FXI, Inc. - Cornelius injury rate improved

FXI, Inc. - Cornelius's TCR fell 0.4 from 0.4 in 2016 to 0.0 in 2024. Peak filing year was 2021 at 5.8 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

2016=0.4 · 2017=1.6 · 2020=4.5 · 2021=5.8 · 2022=2.4 · 2023=0.0 · 2024=0.0

OSHA ITA Form 300A scorecard

Establishment book 326150 · Cornelius, NC AT/BELOW-IND · SMALL

Grade B · TCR 2.1 · 64% of ind

  • DART 0.0 DART
  • RANK #14/39
  • PHOTO RFC FL
  • BOOK 7y book
  • INJ 17 inj
  • SIZE ~91 FTE

Nearest TCR peer: RFC FL (0.0 TCR gap)

Read with this employer → · Industry book → · North Carolina employers → · Look up another →

FXI, Inc. - Cornelius in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows FXI, Inc. - Cornelius averages 2.1 TCR (64% of the Polyurethane foam products manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

FXI, Inc. - Cornelius TCR series: 2016=0.4 · 2017=1.6 · 2020=4.5 · 2021=5.8 · 2022=2.4 · 2023=0 · 2024=0 · BLS 3.3

Where FXI, Inc. - Cornelius falls in its industry

474 Polyurethane foam products man establishments

Safer than 70% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to North Carolina alone (the establishments it most directly competes with for workers and contracts): ranked #14 safest of 39 Polyurethane foam products man employers in North Carolina.

FXI, Inc. - Cornelius (91 employees, TCR 2.1) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 051015 Average employees Total Case Rate FXI, Inc. - Cornelius
FXI, Inc. - Cornelius (91 employees, TCR 2.1) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

FXI, Inc. - Cornelius has more employees than the Polyurethane foam products manufacturing median and a lower injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 0.0 0.0 0 0 0
2023 0.0 0.0 0 0 0
2022 2.4 2.4 2 0 0
2021 5.8 3.9 6 0 0
2020 4.5 4.5 5 0 0
2017 1.6 1.1 3 0 0
2016 0.4 0.4 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · NC · Cornelius

474 Polyurethane foam products manufacturing employers nationwide with a credible TCR · 16,981 rated employers in North Carolina with headcount on file · 30 employers in Cornelius, NC · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR RFC FL 2.1 TCR
NAICS-TCR FXI, Inc. - Santa Teresa 2.1 TCR
NAICS-TCR ACA-Ohio 2.1 TCR
NAICS-TCR Adient, Pulaski Plant 2.1 TCR
STATE-SIZE Tri-hishtil, Llc 91 FTE
STATE-SIZE Brother Construction LLC 91 FTE
STATE-SIZE Triple-R Electric, Inc. 91 FTE
STATE-SIZE TRS Sesco 91 FTE
CITY-NEAR 6921-00179 150 FTE
CITY-NEAR Store 1474 142 FTE
CITY-NEAR 6921-00416 126 FTE
CITY-NEAR Granite Contracting LLC 122 FTE
NAT-TCR Preferred Motor Inns of NE 2.1 TCR
NAT-TCR Schnell Contracting Limited LLC 2.1 TCR
NAT-TCR Taylor Forge Engineered Systems Greeley 2.1 TCR
NAT-TCR Store 1674 2.1 TCR
NAT-SIZE LaCombe - 64490 Highway 434 91 FTE
NAT-SIZE HERAEUS MEDICAL COMPONENTS - Fridley, MN 91 FTE
NAT-SIZE Lisle-Woodridge Fire Protection District 91 FTE
NAT-SIZE 60025 WFM Private Label LP 91 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.