Flexible packaging, plastics film, manufacturing · Illinois

Amcor flexibles

Batavia, IL · ~104 workers · 2 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.4
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Amcor flexibles runs at 12% of its industry's injury rate - far safer than the typical Flexible packaging, plastics film, manufacturing workplace, earning a grade A.

Amcor flexibles: 0.4 TCR = 12% of Flexible packaging, plastics film, manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Amcor flexibles safety composite

Amcor flexibles scores strongest on total case rate (tcr) (safer than 97% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

72/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
A 0.4 per 100 workers

Safer than 97% of industry peers

DART rate
C 0.79 per 100 workers

Safer than 60% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Amcor flexibles: 0.0 → 0.8 TCR

Peak year 2024 @ 0.8 TCR · DART/TCR 1.98× in 2024

Amcor flexibles's TCR rose 0.8 from 0.0 in 2023 to 0.8 in 2024. In 2024, DART was 1.98× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326112 · Batavia, IL AT/BELOW-IND · MID

Grade A · TCR 0.4 · 12% of ind

  • DART 0.8 DART
  • RANK #2/35
  • PHOTO Signode Packaging Sy…
  • BOOK 2y book
  • INJ 1 inj
  • SIZE ~104 FTE

Nearest TCR peer: Signode Packaging Systems (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Amcor flexibles in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Amcor flexibles averages 0.4 TCR (12% of the Flexible packaging, plastics film, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Amcor flexibles TCR series: 2023=0 · 2024=0.8 · BLS 3.3

Where Amcor flexibles falls in its industry

396 Flexible packaging, plastics f establishments

Safer than 97% of graded establishments in this industry, whose median TCR is 2.4.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #2 safest of 35 Flexible packaging, plastics f employers in Illinois.

Amcor flexibles (104 employees, TCR 0.4) among 29 same-industry peers, split at the industry median of 90 employees and a TCR of 2.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600 05101520 Average employees Total Case Rate Amcor flexibles
Amcor flexibles (104 employees, TCR 0.4) among 29 same-industry peers, split at the industry median of 90 employees and a TCR of 2.4

Amcor flexibles has more employees than the Flexible packaging, plastics film, manuf median and a lower injury rate than the industry's median TCR of 2.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 0.8 0.8 1 0 0
2023 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326112 · IL · Batavia

396 Flexible packaging, plastics film, manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 119 employers in Batavia, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Signode Packaging Systems 0.4 TCR
NAICS-TCR Berry Global Flims, LLC (TUOK Facility) 0.4 TCR
NAICS-TCR Honeywell International - Pottsville Facility 0.4 TCR
NAICS-TCR Morristown, TN - Flexible Pkg - E012 0.5 TCR
STATE-SIZE 76G - Southern - IL Gas Ops 104 FTE
STATE-SIZE Madison Construction 2016 OSHA 300 & 300A 104 FTE
STATE-SIZE C & L Maintenance inc. 104 FTE
STATE-SIZE Elliot Construction Corporation 104 FTE
CITY-NEAR 1 Bat1000 1,146 FTE
CITY-NEAR Batavia Ofc/Whse 780 FTE
CITY-NEAR MSI Express - Batavia 569 FTE
CITY-NEAR PPI Batavia PKG 500 FTE
NAT-TCR Chace Building Supply 0.4 TCR
NAT-TCR Corporate 0.4 TCR
NAT-TCR thyssenkrupp System Engineering, Inc 0.4 TCR
NAT-TCR Ticona Polymers, Inc. 0.4 TCR
NAT-SIZE Heights Tower Service 104 FTE
NAT-SIZE Control Solutions Inc 104 FTE
NAT-SIZE Precision Cable Assemblies 104 FTE
NAT-SIZE USA Cleveland 19601 Maplewood Ave 104 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.