Temperature controls, automatic, residential and commercial-types, manufacturing · Wisconsin

Automation Components, Inc. (ACI)

Middleton, WI · ~238 workers · 2 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.9
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Automation Components, Inc. (ACI) runs at 27% of its industry's injury rate - far safer than the typical Temperature controls, automatic, residential and commercial-types, manufacturing workplace, earning a grade A.

Automation Components, Inc. (ACI): 0.9 TCR = 27% of Temperature controls, automatic, residential and commercial-types, manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Automation Components, Inc. (ACI) safety composite

Automation Components, Inc. (ACI) scores strongest on total case rate (tcr) (safer than 74% of same-industry peers) and weakest on dart rate (safer than 39%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

56/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 0.89 per 100 workers

Safer than 74% of industry peers

DART rate
D 1.21 per 100 workers

Safer than 39% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Automation Components, Inc. (ACI): 0.6 → 1.2 TCR

Peak year 2024 @ 1.2 TCR · DART/TCR 1.36× in 2024

Automation Components, Inc. (ACI)'s TCR rose 0.6 from 0.6 in 2023 to 1.2 in 2024. In 2024, DART was 1.36× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 334512 · Middleton, WI AT/BELOW-IND · MID

Grade A · TCR 0.9 · 27% of ind

  • DART 1.2 DART
  • RANK P74
  • PHOTO CoorsTek Igniter Pro…
  • BOOK 2y book
  • INJ 3 inj
  • SIZE ~238 FTE

Nearest TCR peer: CoorsTek Igniter Products (0.1 TCR gap)

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Automation Components, Inc. (ACI) in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Automation Components, Inc. (ACI) averages 0.9 TCR (27% of the Temperature controls, automatic, residential and commercial-types, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Automation Components, Inc. (ACI) TCR series: 2023=0.6 · 2024=1.2 · BLS 3.3

Where Automation Components, Inc. (ACI) falls in its industry

50 Temperature controls, automati establishments

Safer than 74% of graded establishments in this industry, whose median TCR is 2.3.

More dangerous than peersSafer than peers
Automation Components, Inc. (ACI) (238 employees, TCR 0.9) among 29 same-industry peers, split at the industry median of 83 employees and a TCR of 2.3 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600 051015 Average employees Total Case Rate Automation Components, Inc. (ACI)
Automation Components, Inc. (ACI) (238 employees, TCR 0.9) among 29 same-industry peers, split at the industry median of 83 employees and a TCR of 2.3

Automation Components, Inc. (ACI) has more employees than the Temperature controls, automatic, residen median and a lower injury rate than the industry's median TCR of 2.3. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 1.2 1.2 2 0 0
2023 0.6 0.0 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

334512 · WI · Middleton

50 Temperature controls, automatic, residential and commercial-types, manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 104 employers in Middleton, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR CoorsTek Igniter Products 1.0 TCR
NAICS-TCR ResideoCA12 0.8 TCR
NAICS-TCR Thermodisc, Inc. 0.7 TCR
NAICS-TCR Portage Electric Products, Inc. 1.1 TCR
STATE-SIZE Milk Specialties Global Wautoma 238 FTE
STATE-SIZE Metalcraft of Mayville, West Bend, WI 238 FTE
STATE-SIZE 5667 238 FTE
STATE-SIZE WM 2510 238 FTE
CITY-NEAR PPD Madison 1,279 FTE
CITY-NEAR ETC (Middleton) 841 FTE
CITY-NEAR American Girl Middleton 543 FTE
CITY-NEAR Headquarters 539 FTE
NAT-TCR Lithia Springs GA 0.9 TCR
NAT-TCR Otis Elevator Company-NAES Boston 0.9 TCR
NAT-TCR Nouryon Surface Chemistry LLC 0.9 TCR
NAT-TCR DT Soccer LLC 0.9 TCR
NAT-SIZE 23-NIP 238 FTE
NAT-SIZE Millennium Reinforcing 238 FTE
NAT-SIZE Otis Elevator Company-Seattle 238 FTE
NAT-SIZE City of Hopkins 238 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.