Fabricated structural metal manufacturing · Texas

Barnsco Hutto

Dallas, TX · ~25 workers · 2 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
5.8
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Barnsco Hutto runs at 174% of its industry's injury rate - more dangerous than the typical Fabricated structural metal manufacturing workplace, earning a grade D.

Barnsco Hutto: 5.8 TCR = 174% of Fabricated structural metal manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Barnsco Hutto safety composite

Barnsco Hutto scores strongest on dart rate (safer than 82% of same-industry peers) and weakest on total case rate (tcr) (safer than 38%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

57/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 5.75 per 100 workers

Safer than 38% of industry peers

DART rate
B 0 per 100 workers

Safer than 82% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Barnsco Hutto: 0.0 → 11.5 TCR

Peak year 2024 @ 11.5 TCR · DART/TCR 0× in 2024

Barnsco Hutto's TCR rose 11.5 from 0.0 in 2023 to 11.5 in 2024. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 332312 · Dallas, TX ABOVE-IND · SMALL

Grade D · TCR 5.8 · 174% of ind

  • DART 0.0 DART
  • RANK #138/182
  • PHOTO Plant 1
  • BOOK 2y book
  • INJ 2 inj
  • SIZE ~25 FTE

Nearest TCR peer: Plant 1 (0.0 TCR gap)

Read with this employer → · Industry book → · Texas employers → · Look up another →

Barnsco Hutto in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Barnsco Hutto averages 5.8 TCR (174% of the Fabricated structural metal manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Barnsco Hutto TCR series: 2023=0 · 2024=11.5 · BLS 3.3

Where Barnsco Hutto falls in its industry

1,491 Fabricated structural metal ma establishments

Safer than 38% of graded establishments in this industry, whose median TCR is 4.6.

More dangerous than peersSafer than peers

Narrower to Texas alone (the establishments it most directly competes with for workers and contracts): ranked #138 safest of 182 Fabricated structural metal ma employers in Texas.

Barnsco Hutto (25 employees, TCR 5.8) among 29 same-industry peers, split at the industry median of 54 employees and a TCR of 4.6 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 05101520 Average employees Total Case Rate Barnsco Hutto
Barnsco Hutto (25 employees, TCR 5.8) among 29 same-industry peers, split at the industry median of 54 employees and a TCR of 4.6

Barnsco Hutto has fewer employees than the Fabricated structural metal manufacturin median and a higher injury rate than the industry's median TCR of 4.6. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 11.5 0.0 2 0 0
2023 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

332312 · TX · Dallas

1,491 Fabricated structural metal manufacturing employers nationwide with a credible TCR · 38,394 rated employers in Texas with headcount on file · 2,187 employers in Dallas, TX · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Plant 1 5.8 TCR
NAICS-TCR Winkle Industries Inc 5.8 TCR
NAICS-TCR Jeffords Steel and Engineering Company - Potsdam 5.7 TCR
NAICS-TCR Williams Form Engineering Georgia 5.7 TCR
STATE-SIZE Village Farms of Monahans 25 FTE
STATE-SIZE Lubbock Feeders, LLC 25 FTE
STATE-SIZE Circle Three Feed Yard, Ltd 25 FTE
STATE-SIZE SEABOARD FOODS LP 501-508 25 FTE
CITY-NEAR AECOM DCS (US Operations) 15,100 FTE
CITY-NEAR Rexel USA, Inc 8,356 FTE
CITY-NEAR 1 CHILDRENS MEDICAL CENTER OF DALLAS 6,147 FTE
CITY-NEAR HDQ - Headquarters 5,764 FTE
NAT-TCR Oakhaven Nursing Center 5.8 TCR
NAT-TCR R C Bowman Inc 5.8 TCR
NAT-TCR Duncan Aviation 5.8 TCR
NAT-TCR Abington Memorial Hospital 5.8 TCR
NAT-SIZE GarCon, LLC 25 FTE
NAT-SIZE Bowman Orchards, LLc 25 FTE
NAT-SIZE Bls - Ocean Springs Millwork 25 FTE
NAT-SIZE First Choice Vending Company 25 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.