Chocolate bars made from cocoa beans · California

Barry Callebaut American Canyon Manufacturing

American Canyon, CA · ~104 workers · 6 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
11.2
Avg TCR
4.2
Industry avg
0
Fatalities
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The verdict

Barry Callebaut American Canyon Manufacturing runs at 267% of its industry's injury rate - far more dangerous than the typical Chocolate bars made from cocoa beans workplace, earning a grade F.

Barry Callebaut American Canyon Manufacturing: 11.2 TCR = 267% of Chocolate bars made from cocoa beans BLS 4.2 · 6y Form 300A (see methodology below)

Barry Callebaut American Canyon Manufacturing safety composite

Barry Callebaut American Canyon Manufacturing scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 1%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

14/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 11.2 per 100 workers

Safer than 2% of industry peers

DART rate
F 12.15 per 100 workers

Safer than 1% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Barry Callebaut American Canyon Manufacturing: 7.3 → 164.6 TCR

Peak year 2022 @ 164.6 TCR · DART/TCR 13.15× in 2022

Barry Callebaut American Canyon Manufacturing's TCR rose 157.3 from 7.3 in 2017 to 164.6 in 2022. In 2022, DART was 13.15× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 311351 · American Canyon, CA ABOVE-IND · MID

Grade F · TCR 11.2 · 267% of ind

  • DART 147.3 DART
  • RANK #7/7
  • PHOTO Barry Callebaut USA …
  • BOOK 6y book
  • INJ 64 inj
  • SIZE ~104 FTE

Nearest TCR peer: Barry Callebaut USA LLC (0.2 TCR gap)

Read with this employer → · Industry book → · California employers → · Look up another →

Barry Callebaut American Canyon Manufacturing in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Barry Callebaut American Canyon Manufacturing averages 11.2 TCR (267% of the Chocolate bars made from cocoa beans BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Barry Callebaut American Canyon Manufacturing TCR series: 2017=7.3 · 2018=12 · 2019=12.3 · 2020=12.3 · 2021=12.2 · 2022=164.6 · BLS 4.2

Where Barry Callebaut American Canyon Manufacturing falls in its industry

65 Chocolate bars made from cocoa establishments

Safer than 2% of graded establishments in this industry, whose median TCR is 3.5.

More dangerous than peersSafer than peers

Narrower to California alone (the establishments it most directly competes with for workers and contracts): ranked #7 safest of 7 Chocolate bars made from cocoa employers in California.

Barry Callebaut American Canyon Manufacturing (104 employees, TCR 11.2) among 29 same-industry peers, split at the industry median of 178 employees and a TCR of 3.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 051015 Average employees Total Case Rate Barry Callebaut American Canyon Manufacturing
Barry Callebaut American Canyon Manufacturing (104 employees, TCR 11.2) among 29 same-industry peers, split at the industry median of 178 employees and a TCR of 3.5

Barry Callebaut American Canyon Manufacturing has fewer employees than the Chocolate bars made from cocoa beans median and a higher injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2022 164.6 147.3 18 1 0
2021 12.2 12.2 12 0 0
2020 12.3 12.3 9 5 0
2019 12.3 10.2 9 3 0
2018 12.0 12.0 10 0 0
2017 7.3 2.4 6 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

311351 · CA · American Canyon

65 Chocolate bars made from cocoa beans employers nationwide with a credible TCR · 51,834 rated employers in California with headcount on file · 35 employers in American Canyon, CA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Barry Callebaut USA LLC 11.0 TCR
NAICS-TCR St Albans Vermont Site 10.9 TCR
NAICS-TCR Marich Confectionery 10.6 TCR
NAICS-TCR Carlyle Cocoa Swedesboro 12.7 TCR
STATE-SIZE farm management inc 104 FTE
STATE-SIZE Kendall Farms LP 104 FTE
STATE-SIZE Maple Dairy L.P 104 FTE
STATE-SIZE Veg-Land, Inc. 104 FTE
CITY-NEAR DFO9 704 FTE
CITY-NEAR Westlake Royal Stone LLC - American Canyon, CA 366 FTE
CITY-NEAR 1651 354 FTE
CITY-NEAR WM 1651 328 FTE
NAT-TCR Seafood City Supermarket - Arroyo 11.2 TCR
NAT-TCR 6400-SWY-0027-0027-01885 11.2 TCR
NAT-TCR 086902-Shelton Po 11.2 TCR
NAT-TCR 355280-Middle Island Po 11.2 TCR
NAT-SIZE Lumberjack Building Centers 104 FTE
NAT-SIZE PSSI - 0335 Tyson Foods Inc. - Center 104 FTE
NAT-SIZE Masonite Corporation Mesquite TX Plant 104 FTE
NAT-SIZE Emhart Glass (Horsheads, NY) 104 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2022, 2021, 2020, 2019, 2018, 2017. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.