Manufacture of chocolate · California

Barry Callebaut USA LLC

American Canyon, CA · ~129 workers · 2 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
11.0
Avg TCR
4.2
Industry avg
0
Fatalities
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The verdict

Barry Callebaut USA LLC runs at 261% of its industry's injury rate - far more dangerous than the typical Manufacture of chocolate workplace, earning a grade F.

Barry Callebaut USA LLC: 11.0 TCR = 261% of Manufacture of chocolate BLS 4.2 · 2y Form 300A (see methodology below)

Barry Callebaut USA LLC safety composite

Barry Callebaut USA LLC scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on total case rate (tcr) (safer than 3%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

21/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 10.97 per 100 workers

Safer than 3% of industry peers

DART rate
F 5.27 per 100 workers

Safer than 19% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−4.4

2023→2024

Barry Callebaut USA LLC injury rate improved

Barry Callebaut USA LLC's TCR fell 4.4 from 13.2 in 2023 to 8.8 in 2024. Peak filing year was 2023 at 13.2 TCR. In 2024, DART was 0.48× this establishment's average TCR (severity share of cases).

2023=13.2 · 2024=8.8

OSHA ITA Form 300A scorecard

Establishment book 311351 · American Canyon, CA ABOVE-IND · MID

Grade F · TCR 11.0 · 261% of ind

  • DART 5.3 DART
  • RANK #6/7
  • PHOTO St Albans Vermont Site
  • BOOK 2y book
  • INJ 23 inj
  • SIZE ~129 FTE

Nearest TCR peer: St Albans Vermont Site (0.1 TCR gap)

Read with this employer → · Industry book → · California employers → · Look up another →

Barry Callebaut USA LLC in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Barry Callebaut USA LLC averages 11.0 TCR (261% of the Manufacture of chocolate BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Barry Callebaut USA LLC TCR series: 2023=13.2 · 2024=8.8 · BLS 4.2

Where Barry Callebaut USA LLC falls in its industry

65 Manufacture of chocolate establishments

Safer than 3% of graded establishments in this industry, whose median TCR is 3.5.

More dangerous than peersSafer than peers

Narrower to California alone (the establishments it most directly competes with for workers and contracts): ranked #6 safest of 7 Manufacture of chocolate employers in California.

Barry Callebaut USA LLC (129 employees, TCR 11.0) among 29 same-industry peers, split at the industry median of 178 employees and a TCR of 3.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 051015 Average employees Total Case Rate Barry Callebaut USA LLC
Barry Callebaut USA LLC (129 employees, TCR 11.0) among 29 same-industry peers, split at the industry median of 178 employees and a TCR of 3.5

Barry Callebaut USA LLC has fewer employees than the Manufacture of chocolate median and a higher injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 8.8 5.3 8 2 0
2023 13.2 12.3 15 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

311351 · CA · American Canyon

65 Manufacture of chocolate employers nationwide with a credible TCR · 51,834 rated employers in California with headcount on file · 35 employers in American Canyon, CA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR St Albans Vermont Site 10.9 TCR
NAICS-TCR Barry Callebaut American Canyon Manufacturing 11.2 TCR
NAICS-TCR Marich Confectionery 10.6 TCR
NAICS-TCR Carlyle Cocoa Swedesboro 12.7 TCR
STATE-SIZE MIGUEL OLIVARES & SONS 129 FTE
STATE-SIZE SUPERIOR AG. 129 FTE
STATE-SIZE Manco Ag Services 129 FTE
STATE-SIZE LADWP 11791 TRUESDALE 129 FTE
CITY-NEAR DFO9 704 FTE
CITY-NEAR Westlake Royal Stone LLC - American Canyon, CA 366 FTE
CITY-NEAR 1651 354 FTE
CITY-NEAR WM 1651 328 FTE
NAT-TCR BATHMASTERS 11.0 TCR
NAT-TCR Hearn Kirkwood 11.0 TCR
NAT-TCR CGS Premier 11.0 TCR
NAT-TCR Apex Aluminum Die Casting Co Inc 11.0 TCR
NAT-SIZE Griffin Beverage CO West Branch 129 FTE
NAT-SIZE Westpark Rehabilitation and Living 129 FTE
NAT-SIZE Sonterra Health Center 129 FTE
NAT-SIZE Wholesum Farms Arizona 129 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.