Belt conveyor systems manufacturing · Indiana
Bastian Custom Automation
Greenfield, IN · ~123 workers · 5 years of OSHA Injury Tracking Application data.
- D
- Poor Safety Record
- 4.3
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
Bastian Custom Automation runs at 132% of its industry's injury rate - more dangerous than the typical Belt conveyor systems manufacturing workplace, earning a grade D.
Bastian Custom Automation: 4.3 TCR = 132% of Belt conveyor systems manufacturing BLS 3.3 · 5y Form 300A (see methodology below)
Bastian Custom Automation safety composite
Bastian Custom Automation scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 23%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
36/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- D 4.35 per 100 workers
Safer than 39% of industry peers
- DART rate
- F 2.69 per 100 workers
Safer than 23% of industry peers
- Fatalities
- D 0
Safer than 51% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
Bastian Custom Automation: 2.7 → 3.6 TCR
Peak year 2021 @ 6.0 TCR · DART/TCR 0.62× in 2024
Bastian Custom Automation's TCR rose 0.9 from 2.7 in 2020 to 3.6 in 2024. Peak filing year was 2021 at 6.0 TCR. In 2024, DART was 0.62× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 333922 · Greenfield, IN ABOVE-IND · MID
Grade D · TCR 4.3 · 132% of ind
- DART 2.7 DART
- RANK #9/14
- PHOTO INDUSTRIAL KINETICS
- BOOK 5y book
- INJ 22 inj
- SIZE ~123 FTE
Nearest TCR peer: INDUSTRIAL KINETICS (0.0 TCR gap)
Read with this employer → · Industry book → · Indiana employers → · Look up another →
Bastian Custom Automation in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- INDUSTRIAL KIN
INDUSTRIAL KINETICS
4.4 TCR
- Fenner Dunlop
Fenner Dunlop Americas - Northern Appalachia
4.4 TCR
- This site
Bastian Custom Automation
4.3 TCR
- FI
FI
4.3 TCR
- UMD Automated
UMD Automated Systems, Inc.
4.3 TCR
What this shows Bastian Custom Automation averages 4.3 TCR (132% of the Belt conveyor systems manufacturing BLS benchmark).
Bastian Custom Automation TCR series: 2020=2.7 · 2021=6 · 2022=3.6 · 2023=5.9 · 2024=3.6 · BLS 3.3
Where Bastian Custom Automation falls in its industry
361 Belt conveyor systems manufact establishmentsSafer than 39% of graded establishments in this industry, whose median TCR is 3.5.
Narrower to Indiana alone (the establishments it most directly competes with for workers and contracts): ranked #9 safest of 14 Belt conveyor systems manufact employers in Indiana.
Bastian Custom Automation has more employees than the Belt conveyor systems manufacturing median and a higher injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 3.6 | 2.7 | 4 | 0 | 0 |
| 2023 | 5.9 | 5.9 | 6 | 0 | 0 |
| 2022 | 3.6 | 0.0 | 4 | 0 | 0 |
| 2021 | 6.0 | 5.0 | 6 | 0 | 0 |
| 2020 | 2.7 | 1.3 | 2 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
333922 · IN · Greenfield
361 Belt conveyor systems manufacturing employers nationwide with a credible TCR · 12,750 rated employers in Indiana with headcount on file · 126 employers in Greenfield, IN · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | INDUSTRIAL KINETICS | 4.4 TCR |
| NAICS-TCR | Fenner Dunlop Americas - Northern Appalachia | 4.4 TCR |
| NAICS-TCR | FI | 4.3 TCR |
| NAICS-TCR | UMD Automated Systems, Inc. | 4.3 TCR |
| STATE-SIZE | 2681_5131 | 123 FTE |
| STATE-SIZE | Fort Wayne Corporate | 123 FTE |
| STATE-SIZE | Precision Plastics of Indiana, Inc. | 123 FTE |
| STATE-SIZE | Brinco Manufacturing Inc. | 123 FTE |
| CITY-NEAR | Amazon.com Services LLC - MQJ1 | 2,520 FTE |
| CITY-NEAR | Executive Management Services, Inc | 2,096 FTE |
| CITY-NEAR | Elanco Animal Health, Greenfield | 1,693 FTE |
| CITY-NEAR | Elanco Headquarters | 1,453 FTE |
| NAT-TCR | Reeve-Knight Construction, Inc | 4.3 TCR |
| NAT-TCR | Stephanie Tubbs Jones Hlth Ctr | 4.3 TCR |
| NAT-TCR | Qspac Industries -Nc | 4.3 TCR |
| NAT-TCR | National Distribution Centers LLC-15970 Mountain Ave | 4.3 TCR |
| NAT-SIZE | Gum Springs | 123 FTE |
| NAT-SIZE | Ross Contracting, Inc. | 123 FTE |
| NAT-SIZE | Fernlea Nurseries- JUP | 123 FTE |
| NAT-SIZE | Fareway Stores, Inc. 153 West Des Moines | 123 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.