Aluminum castings (except die-castings), unfinished, manufacturing · Wisconsin

Berntsen Brass & Aluminum Foundry, Inc.

Madison, WI · ~94 workers · 9 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
8.7
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Berntsen Brass & Aluminum Foundry, Inc. runs at 263% of its industry's injury rate - far more dangerous than the typical Aluminum castings (except die-castings), unfinished, manufacturing workplace, earning a grade F.

Berntsen Brass & Aluminum Foundry, Inc.: 8.7 TCR = 263% of Aluminum castings (except die-castings), unfinished, manufacturing BLS 3.3 · 9y Form 300A (see methodology below)

Berntsen Brass & Aluminum Foundry, Inc. safety composite

Berntsen Brass & Aluminum Foundry, Inc. scores strongest on fatalities (safer than 52% of same-industry peers) and weakest on total case rate (tcr) (safer than 38%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

42/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 8.68 per 100 workers

Safer than 38% of industry peers

DART rate
D 4.79 per 100 workers

Safer than 38% of industry peers

Fatalities
D 0

Safer than 52% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Berntsen Brass & Aluminum Foundry, Inc.: 6.5 → 7.2 TCR

Peak year 2020 @ 14.5 TCR · DART/TCR 0.55× in 2024

Berntsen Brass & Aluminum Foundry, Inc.'s TCR rose 0.7 from 6.5 in 2016 to 7.2 in 2024. Peak filing year was 2020 at 14.5 TCR. In 2024, DART was 0.55× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 331524 · Madison, WI ABOVE-IND · SMALL

Grade F · TCR 8.7 · 263% of ind

  • DART 4.8 DART
  • RANK #6/10
  • PHOTO Francis Manufacturing
  • BOOK 9y book
  • INJ 75 inj
  • SIZE ~94 FTE

Nearest TCR peer: Francis Manufacturing (0.0 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Berntsen Brass & Aluminum Foundry, Inc. in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Berntsen Brass & Aluminum Foundry, Inc. averages 8.7 TCR (263% of the Aluminum castings (except die-castings), unfinished, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Berntsen Brass & Aluminum Foundry, Inc. TCR series: 2016=6.5 · 2017=10.8 · 2018=10.3 · 2019=8.4 · 2020=14.5 · 2021=7.6 · 2022=8 · 2023=4.9 · 2024=7.2 · BLS 3.3

Where Berntsen Brass & Aluminum Foundry, Inc. falls in its industry

156 Aluminum castings (except die- establishments

Safer than 38% of graded establishments in this industry, whose median TCR is 7.0.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #6 safest of 10 Aluminum castings (except die- employers in Wisconsin.

Berntsen Brass & Aluminum Foundry, Inc. (94 employees, TCR 8.7) among 29 same-industry peers, split at the industry median of 74 employees and a TCR of 7.0 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 02004006008001,000 0510152025 Average employees Total Case Rate Berntsen Brass & Aluminum Foundry, Inc.
Berntsen Brass & Aluminum Foundry, Inc. (94 employees, TCR 8.7) among 29 same-industry peers, split at the industry median of 74 employees and a TCR of 7.0

Berntsen Brass & Aluminum Foundry, Inc. has more employees than the Aluminum castings (except die-castings), median and a higher injury rate than the industry's median TCR of 7.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 7.2 4.8 9 0 0
2023 4.9 3.3 5 1 0
2022 8.0 4.8 9 1 0
2021 7.6 3.8 7 1 0
2020 14.5 10.1 10 3 0
2019 8.4 4.2 7 1 0
2018 10.3 7.5 11 0 0
2017 10.8 6.9 11 0 0
2016 6.5 3.2 6 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

331524 · WI · Madison

156 Aluminum castings (except die-castings), unfinished, manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 577 employers in Madison, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Francis Manufacturing 8.7 TCR
NAICS-TCR Boose Aluminum Foundry Co Inc 8.7 TCR
NAICS-TCR General Aluminum Manufacturing Company 8.6 TCR
NAICS-TCR WER Corp.dba Aluminum Alloys, Inc 8.7 TCR
STATE-SIZE Faulks Bros. Construction, Inc. 94 FTE
STATE-SIZE Fireline Sprinkler, LLC 94 FTE
STATE-SIZE Wall-Tech Inc. 94 FTE
STATE-SIZE Bernatello's Pizza, Inc. - Kaukauna Manufacturing 94 FTE
CITY-NEAR St. Mary's Hospital - Madison 2,401 FTE
CITY-NEAR Meriter Hospital 2,249 FTE
CITY-NEAR EatStreet 1,659 FTE
CITY-NEAR TDS - Junction Road (All Employees) 1,302 FTE
NAT-TCR Grand Traverse Construction LLC 8.7 TCR
NAT-TCR Howard Industries Inc (Delphi) 8.7 TCR
NAT-TCR XDU 8.7 TCR
NAT-TCR Zeeland Headquarters 8.7 TCR
NAT-SIZE J. Banicki Construction Company 94 FTE
NAT-SIZE Mrc Creekside 94 FTE
NAT-SIZE CORDELE 94 FTE
NAT-SIZE GR 94 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.