Nonferrous metals (except aluminum) foundries (except die-casting) · Wisconsin
Berntsen Foundry Phelps Cast Location
Phelps, WI · ~24 workers · 9 years of OSHA Injury Tracking Application data.
- F
- Failing Safety Record
- 8.8
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
Berntsen Foundry Phelps Cast Location runs at 267% of its industry's injury rate - far more dangerous than the typical Nonferrous metals (except aluminum) foundries (except die-casting) workplace, earning a grade F.
Berntsen Foundry Phelps Cast Location: 8.8 TCR = 267% of Nonferrous metals (except aluminum) foundries (except die-casting) BLS 3.3 · 9y Form 300A (see methodology below)
Berntsen Foundry Phelps Cast Location safety composite
Berntsen Foundry Phelps Cast Location scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on total case rate (tcr) (safer than 23%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
33/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- F 8.82 per 100 workers
Safer than 23% of industry peers
- DART rate
- F 4.09 per 100 workers
Safer than 32% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
TCR Δ
−8.8
2016→2024
Berntsen Foundry Phelps Cast Location injury rate improved
Berntsen Foundry Phelps Cast Location's TCR fell 8.8 from 12.9 in 2016 to 4.1 in 2024. Peak filing year was 2017 at 22.7 TCR. In 2024, DART was 0.46× this establishment's average TCR (severity share of cases).
2016=12.9 · 2017=22.7 · 2018=10.0 · 2019=0.0 · 2020=4.6 · 2021=17.9 · 2022=7.2 · 2023=0.0 · 2024=4.1
OSHA ITA Form 300A scorecard
Establishment book 331529 · Phelps, WI ABOVE-IND · SMALL
Grade F · TCR 8.8 · 267% of ind
- DART 4.1 DART
- RANK #5/6
- PHOTO Walla Walla Foundry …
- BOOK 9y book
- INJ 20 inj
- SIZE ~24 FTE
Nearest TCR peer: Walla Walla Foundry Inc. (0.2 TCR gap)
Read with this employer → · Industry book → · Wisconsin employers → · Look up another →
Berntsen Foundry Phelps Cast Location in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- Walla Walla Fo
Walla Walla Foundry Inc.
9 TCR
- This site
Berntsen Foundry Phelps Cast Location
8.8 TCR
- Duramark DBA B
Duramark DBA Blackfoot Brass
8.6 TCR
- J. Walter Mill
J. Walter Miller Company
8.6 TCR
- Delta
Delta
8.5 TCR
What this shows Berntsen Foundry Phelps Cast Location averages 8.8 TCR (267% of the Nonferrous metals (except aluminum) foundries (except die-casting) BLS benchmark).
Berntsen Foundry Phelps Cast Location TCR series: 2016=12.9 · 2017=22.7 · 2018=10 · 2019=0 · 2020=4.6 · 2021=17.9 · 2022=7.2 · 2023=0 · 2024=4.1 · BLS 3.3
Where Berntsen Foundry Phelps Cast Location falls in its industry
124 Nonferrous metals (except alum establishmentsSafer than 23% of graded establishments in this industry, whose median TCR is 5.4.
Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #5 safest of 6 Nonferrous metals (except alum employers in Wisconsin.
Berntsen Foundry Phelps Cast Location has fewer employees than the Nonferrous metals (except aluminum) foun median and a higher injury rate than the industry's median TCR of 5.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 4.1 | 4.1 | 1 | 0 | 0 |
| 2023 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2022 | 7.2 | 3.6 | 2 | 0 | 0 |
| 2021 | 17.9 | 17.9 | 4 | 0 | 0 |
| 2020 | 4.6 | 0.0 | 1 | 0 | 0 |
| 2019 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2018 | 10.0 | 10.0 | 3 | 0 | 0 |
| 2017 | 22.7 | 11.4 | 6 | 0 | 0 |
| 2016 | 12.9 | 4.3 | 3 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
331529 · WI · Phelps
124 Nonferrous metals (except aluminum) foundries (except die-casting) employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | Walla Walla Foundry Inc. | 9.0 TCR |
| NAICS-TCR | Duramark DBA Blackfoot Brass | 8.6 TCR |
| NAICS-TCR | J. Walter Miller Company | 8.6 TCR |
| NAICS-TCR | Delta | 8.5 TCR |
| STATE-SIZE | Huntsinger Farms, Inc. | 24 FTE |
| STATE-SIZE | Weiss Family Farms, Incorporated | 24 FTE |
| STATE-SIZE | Omro Dairy, LLC | 24 FTE |
| STATE-SIZE | Pilgrim's Hatchery | 24 FTE |
| NAT-TCR | Ken Forging Inc. | 8.8 TCR |
| NAT-TCR | Harris Family Practice | 8.8 TCR |
| NAT-TCR | Laredo Depot | 8.8 TCR |
| NAT-TCR | Creative Surfaces of the Black Hills | 8.8 TCR |
| NAT-SIZE | Lakewood Center | 24 FTE |
| NAT-SIZE | Countryside Mall | 24 FTE |
| NAT-SIZE | Cherokee Gin & Cotton Company | 24 FTE |
| NAT-SIZE | Bloomfield Store | 24 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.