Heat treating metals and metal products for the trade · Wisconsin

Bodycote Thermal Processing, Inc. - New Berlin

Name: Bodycote Thermal Processing, Inc. - New Berlin Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

New Berlin, WI · ~17 workers · 4 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

A
Excellent Safety Record: 0.8
Avg TCR: 3.3
Industry avg: 0
Fatalities

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The verdict

Bodycote Thermal Processing, Inc. - New Berlin runs at 24% of its industry's injury rate - far safer than the typical Heat treating metals and metal products for the trade workplace, earning a grade A.

Bodycote Thermal Processing, Inc. - New Berlin: 0.8 TCR = 24% of Heat treating metals and metal products for the trade BLS 3.3 · 4y Form 300A (see methodology below)

Bodycote Thermal Processing, Inc. - New Berlin safety composite

Bodycote Thermal Processing, Inc. - New Berlin scores strongest on total case rate (tcr) (safer than 96% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

79/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): A 0.79 per 100 workers

Safer than 96% of industry peers
DART rate: B 0 per 100 workers

Safer than 79% of industry peers
Fatalities: D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Bodycote Thermal Processing, Inc. - New Berlin held a steady TCR band

Bodycote Thermal Processing, Inc. - New Berlin's TCR held near 0.0 from 0.0 in 2016 to 0.0 in 2023. Peak filing year was 2019 at 3.1 TCR. In 2023, DART was 0× this establishment's average TCR (severity share of cases).

2016=0.0 · 2017=0.0 · 2019=3.1 · 2023=0.0

OSHA ITA Form 300A scorecard

Establishment book 332811 · New Berlin, WI AT/BELOW-IND · SMALL

Grade A · TCR 0.8 · 24% of ind

DART 0.0 DART
RANK #1/14
PHOTO Fremont Heat Treat D…
BOOK 4y book
INJ 1 inj
SIZE ~17 FTE

Nearest TCR peer: Fremont Heat Treat Division (0.0 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

CMC Impact Met

0.9
Tool Dynamics

0.9
This site

0.8
Fremont Heat T

0.8
Constellium Bo

0.8

What this shows Bodycote Thermal Processing, Inc. - New Berlin averages 0.8 TCR (24% of the Heat treating metals and metal products for the trade BLS benchmark).

Bodycote Thermal Processing, Inc. - New Berlin TCR series: 2016=0 · 2017=0 · 2019=3.1 · 2023=0 · BLS 3.3

Where Bodycote Thermal Processing, Inc. - New Berlin falls in its industry

248 Heat treating metals and metal establishments

Safer than 96% of graded establishments in this industry, whose median TCR is 4.2.

Grade A

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 14 Heat treating metals and metal employers in Wisconsin.

Bodycote Thermal Processing, Inc. - New Berlin (17 employees, TCR 0.8) among 29 same-industry peers, split at the industry median of 38 employees and a TCR of 4.2

Bodycote Thermal Processing, Inc. - New Berlin has fewer employees than the Heat treating metals and metal products median and a lower injury rate than the industry's median TCR of 4.2. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries
2023	0.0	0.0	0
2019	3.1	3.1	1
2017	0.0	0.0	0
2016	0.0	0.0	0

OSHA ITA peer cross-reference

Establishment peer ledger

332811 · WI · New Berlin

248 Heat treating metals and metal products for the trade employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 183 employers in New Berlin, WI · 4 cross-state NAT-TCR peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	Fremont Heat Treat Division	FREMONT, IN	0.8 TCR
NAICS-TCR	Constellium Bowling Green LLC	BOWLING GREEN, KY	0.8 TCR
NAICS-TCR	CMC Impact Metals Pell City	PELL CITY, AL	0.9 TCR
NAICS-TCR	Tool Dynamics (Columbus)	COLUMBUS, IN	0.9 TCR
STATE-SIZE	PortSide Builders - Neenah	STURGEON BAY	17 FTE
STATE-SIZE	Mission Support Services, LLC	WAUWATOSA	17 FTE
STATE-SIZE	Jens Construction Corp.	PEWAUKEE	17 FTE
STATE-SIZE	Construction	MILTON	17 FTE
CITY-NEAR	Pieper Electric, Inc.	New Berlin	1,154 FTE
CITY-NEAR	5531	New Berlin	502 FTE
CITY-NEAR	Milwaukee Office	New Berlin	425 FTE
CITY-NEAR	KS Energy Services (New Berlin)	New Berlin	411 FTE
NAT-TCR	Southside Medical Center	Lynchburg, VA	0.8 TCR
NAT-TCR	US Methanol LLC- Liberty One Plant	Nitro, WV	0.8 TCR
NAT-TCR	Allegheny Bradford Corporation - LD	Lewis Run, PA	0.8 TCR
NAT-TCR	Venture Construction Company - Norcross	Norcross, GA	0.8 TCR

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2019, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.