Heat treating metals and metal products for the trade · Wisconsin

Bodycote Thermal Processing, Inc. - Sturtevant

Sturtevant, WI · ~21 workers · 4 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
9.6
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Bodycote Thermal Processing, Inc. - Sturtevant runs at 290% of its industry's injury rate - far more dangerous than the typical Heat treating metals and metal products for the trade workplace, earning a grade F.

Bodycote Thermal Processing, Inc. - Sturtevant: 9.6 TCR = 290% of Heat treating metals and metal products for the trade BLS 3.3 · 4y Form 300A (see methodology below)

Bodycote Thermal Processing, Inc. - Sturtevant safety composite

Bodycote Thermal Processing, Inc. - Sturtevant scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on total case rate (tcr) (safer than 10%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

23/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 9.56 per 100 workers

Safer than 10% of industry peers

DART rate
F 5.29 per 100 workers

Safer than 18% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−8.9

2016→2024

Bodycote Thermal Processing, Inc. - Sturtevant injury rate improved

Bodycote Thermal Processing, Inc. - Sturtevant's TCR fell 8.9 from 14.2 in 2016 to 5.3 in 2024. Peak filing year was 2016 at 14.2 TCR. In 2024, DART was 0.55× this establishment's average TCR (severity share of cases).

2016=14.2 · 2017=13.3 · 2018=5.5 · 2024=5.3

OSHA ITA Form 300A scorecard

Establishment book 332811 · Sturtevant, WI ABOVE-IND · SMALL

Grade F · TCR 9.6 · 290% of ind

  • DART 5.3 DART
  • RANK #13/14
  • PHOTO Bodycote Thermal Pro…
  • BOOK 4y book
  • INJ 6 inj
  • SIZE ~21 FTE

Nearest TCR peer: Bodycote Thermal Processing, Inc. (0.1 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Bodycote Thermal Processing, Inc. - Sturtevant in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Bodycote Thermal Processing, Inc. - Sturtevant averages 9.6 TCR (290% of the Heat treating metals and metal products for the trade BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Bodycote Thermal Processing, Inc. - Sturtevant TCR series: 2016=14.2 · 2017=13.3 · 2018=5.5 · 2024=5.3 · BLS 3.3

Where Bodycote Thermal Processing, Inc. - Sturtevant falls in its industry

248 Heat treating metals and metal establishments

Safer than 10% of graded establishments in this industry, whose median TCR is 4.2.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #13 safest of 14 Heat treating metals and metal employers in Wisconsin.

Bodycote Thermal Processing, Inc. - Sturtevant (21 employees, TCR 9.6) among 29 same-industry peers, split at the industry median of 38 employees and a TCR of 4.2 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,5002,000 051015 Average employees Total Case Rate Bodycote Thermal Processing, Inc. - Sturtevant
Bodycote Thermal Processing, Inc. - Sturtevant (21 employees, TCR 9.6) among 29 same-industry peers, split at the industry median of 38 employees and a TCR of 4.2

Bodycote Thermal Processing, Inc. - Sturtevant has fewer employees than the Heat treating metals and metal products median and a higher injury rate than the industry's median TCR of 4.2. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 5.3 5.3 1 0 0
2018 5.5 5.5 1 0 0
2017 13.3 4.4 3 0 0
2016 14.2 0.0 1 2 0

OSHA ITA peer cross-reference

Establishment peer ledger

332811 · WI · Sturtevant

248 Heat treating metals and metal products for the trade employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 67 employers in Sturtevant, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Bodycote Thermal Processing, Inc. 9.6 TCR
NAICS-TCR Bodycote Thermal Processing, inc - Rochester 9.5 TCR
NAICS-TCR Heat Treating Services Plant 2 9.4 TCR
NAICS-TCR AP Westshore, Inc 9.3 TCR
STATE-SIZE Legacy Farms LLC 21 FTE
STATE-SIZE Westby 21 FTE
STATE-SIZE Inguran LLC (dba STgenetics-Vienna Farms) 21 FTE
STATE-SIZE ALL ENERGY SOLAR MADISON WI 21 FTE
CITY-NEAR Waxdale Manufacturing 962 FTE
CITY-NEAR Waxdale 898 FTE
CITY-NEAR BRP US INC 583 FTE
CITY-NEAR Sturtevant 515 FTE
NAT-TCR Mnmtp - Minneapolis - St Paul Airport 9.6 TCR
NAT-TCR Luther Oaks Inc 9.6 TCR
NAT-TCR Main Street Millwork 9.6 TCR
NAT-TCR Stitch Fix - SLC 9.6 TCR
NAT-SIZE Anagnos Door CO, LLC 21 FTE
NAT-SIZE Amerisafe 21 FTE
NAT-SIZE Redding Office 21 FTE
NAT-SIZE Village of Kenilworth 21 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.