Heat treating metals and metal products for the trade · Wisconsin

Bodycote Thermal Processing- Sturtevant

Sturtevant, WI · ~21 workers · 2 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
6.5
Avg TCR
3.3
Industry avg
0
Fatalities
Subscribe to safety-record updates (RSS)

The verdict

Bodycote Thermal Processing- Sturtevant runs at 197% of its industry's injury rate - more dangerous than the typical Heat treating metals and metal products for the trade workplace, earning a grade D.

Bodycote Thermal Processing- Sturtevant: 6.5 TCR = 197% of Heat treating metals and metal products for the trade BLS 3.3 · 2y Form 300A (see methodology below)

Bodycote Thermal Processing- Sturtevant safety composite

Bodycote Thermal Processing- Sturtevant scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 9%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

25/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 6.5 per 100 workers

Safer than 22% of industry peers

DART rate
F 8.61 per 100 workers

Safer than 9% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Bodycote Thermal Processing- Sturtevant: 4.4 → 8.6 TCR

Peak year 2023 @ 8.6 TCR · DART/TCR 1.32× in 2023

Bodycote Thermal Processing- Sturtevant's TCR rose 4.2 from 4.4 in 2022 to 8.6 in 2023. In 2023, DART was 1.32× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 332811 · Sturtevant, WI ABOVE-IND · SMALL

Grade D · TCR 6.5 · 197% of ind

  • DART 8.6 DART
  • RANK #11/14
  • PHOTO Bodycote-Princeton
  • BOOK 2y book
  • INJ 3 inj
  • SIZE ~21 FTE

Nearest TCR peer: Bodycote-Princeton (0.0 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Bodycote Thermal Processing- Sturtevant in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Bodycote Thermal Processing- Sturtevant averages 6.5 TCR (197% of the Heat treating metals and metal products for the trade BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Bodycote Thermal Processing- Sturtevant TCR series: 2022=4.4 · 2023=8.6 · BLS 3.3

Where Bodycote Thermal Processing- Sturtevant falls in its industry

248 Heat treating metals and metal establishments

Safer than 22% of graded establishments in this industry, whose median TCR is 4.2.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #11 safest of 14 Heat treating metals and metal employers in Wisconsin.

Bodycote Thermal Processing- Sturtevant (21 employees, TCR 6.5) among 29 same-industry peers, split at the industry median of 38 employees and a TCR of 4.2 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,5002,000 051015 Average employees Total Case Rate Bodycote Thermal Processing- Sturtevant
Bodycote Thermal Processing- Sturtevant (21 employees, TCR 6.5) among 29 same-industry peers, split at the industry median of 38 employees and a TCR of 4.2

Bodycote Thermal Processing- Sturtevant has fewer employees than the Heat treating metals and metal products median and a higher injury rate than the industry's median TCR of 4.2. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 8.6 8.6 2 0 0
2022 4.4 0.0 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

332811 · WI · Sturtevant

248 Heat treating metals and metal products for the trade employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 67 employers in Sturtevant, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Bodycote-Princeton 6.5 TCR
NAICS-TCR Al-Fe Heat Treating Wabash 6.6 TCR
NAICS-TCR Precision Heat Treating Corporation 6.6 TCR
NAICS-TCR WWF 6.4 TCR
STATE-SIZE Legacy Farms LLC 21 FTE
STATE-SIZE Westby 21 FTE
STATE-SIZE Inguran LLC (dba STgenetics-Vienna Farms) 21 FTE
STATE-SIZE ALL ENERGY SOLAR MADISON WI 21 FTE
CITY-NEAR Waxdale Manufacturing 962 FTE
CITY-NEAR Waxdale 898 FTE
CITY-NEAR BRP US INC 583 FTE
CITY-NEAR Sturtevant 515 FTE
NAT-TCR RRSC Minneapolis/St. Paul Market 6.5 TCR
NAT-TCR Truck & Trailer Specialties, Inc. - Dutton Location 6.5 TCR
NAT-TCR District Office 6.5 TCR
NAT-TCR Marshall Main 6.5 TCR
NAT-SIZE Wieland Metal Services, LLC (Atlanta) 21 FTE
NAT-SIZE Park Ave IRA 21 FTE
NAT-SIZE Windsor EMS 21 FTE
NAT-SIZE Signature Living of Rogersville -ALF 21 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.