Transmissions and parts, automotive, truck, and bus, manufacturing · Michigan

BorgWarner Livonia

Livonia, MI · ~140 workers · 6 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
2.1
Avg TCR
5.4
Industry avg
0
Fatalities
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The verdict

BorgWarner Livonia runs at 39% of its industry's injury rate - far safer than the typical Transmissions and parts, automotive, truck, and bus, manufacturing workplace, earning a grade A.

BorgWarner Livonia: 2.1 TCR = 39% of Transmissions and parts, automotive, truck, and bus, manufacturing BLS 5.4 · 6y Form 300A (see methodology below)

BorgWarner Livonia safety composite

BorgWarner Livonia scores strongest on total case rate (tcr) (safer than 63% of same-industry peers) and weakest on dart rate (safer than 33%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

50/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 2.11 per 100 workers

Safer than 63% of industry peers

DART rate
F 2.14 per 100 workers

Safer than 33% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−1.6

2016→2024

BorgWarner Livonia injury rate improved

BorgWarner Livonia's TCR fell 1.6 from 3.8 in 2016 to 2.1 in 2024. Peak filing year was 2016 at 3.8 TCR. In 2024, DART was 1.01× this establishment's average TCR (severity share of cases).

2016=3.8 · 2017=2.3 · 2020=2.3 · 2022=0.7 · 2023=1.4 · 2024=2.1

OSHA ITA Form 300A scorecard

Establishment book 336350 · Livonia, MI AT/BELOW-IND · MID

Grade A · TCR 2.1 · 39% of ind

  • DART 2.1 DART
  • RANK #21/61
  • PHOTO Toledo Transmission …
  • BOOK 6y book
  • INJ 17 inj
  • SIZE ~140 FTE

Nearest TCR peer: Toledo Transmission Operations (0.0 TCR gap)

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BorgWarner Livonia in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows BorgWarner Livonia averages 2.1 TCR (39% of the Transmissions and parts, automotive, truck, and bus, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

BorgWarner Livonia TCR series: 2016=3.8 · 2017=2.3 · 2020=2.3 · 2022=0.7 · 2023=1.4 · 2024=2.1 · BLS 5.4

Where BorgWarner Livonia falls in its industry

320 Transmissions and parts, autom establishments

Safer than 63% of graded establishments in this industry, whose median TCR is 2.9.

More dangerous than peersSafer than peers

Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #21 safest of 61 Transmissions and parts, autom employers in Michigan.

BorgWarner Livonia (140 employees, TCR 2.1) among 29 same-industry peers, split at the industry median of 200 employees and a TCR of 2.9 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 01,0002,0003,0004,000 051015 Average employees Total Case Rate BorgWarner Livonia
BorgWarner Livonia (140 employees, TCR 2.1) among 29 same-industry peers, split at the industry median of 200 employees and a TCR of 2.9

BorgWarner Livonia has fewer employees than the Transmissions and parts, automotive, tru median and a lower injury rate than the industry's median TCR of 2.9. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 2.1 2.1 3 0 0
2023 1.4 1.4 2 0 0
2022 0.7 0.7 1 0 0
2020 2.3 1.6 3 0 0
2017 2.3 0.6 4 0 0
2016 3.8 2.5 4 2 0

OSHA ITA peer cross-reference

Establishment peer ledger

336350 · MI · Livonia

320 Transmissions and parts, automotive, truck, and bus, manufacturing employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 282 employers in Livonia, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Toledo Transmission Operations 2.1 TCR
NAICS-TCR Lafayette Plant 2.1 TCR
NAICS-TCR Sese Industrial Services US Corp 2.1 TCR
NAICS-TCR Felss Rotaform 2 2.1 TCR
STATE-SIZE Triangle Electric Company 140 FTE
STATE-SIZE 056-PL001 140 FTE
STATE-SIZE H.C. Starck Solutions 140 FTE
STATE-SIZE Kenona Industries, LLC 140 FTE
CITY-NEAR System Office - Livonia 6,768 FTE
CITY-NEAR Livonia Transmission Plant 3,122 FTE
CITY-NEAR Livonia Transmission 2,968 FTE
CITY-NEAR Acro Service 2,701 FTE
NAT-TCR Somerset Welding and Steel Company - Truck Equipment 2.1 TCR
NAT-TCR Jasper County 2.1 TCR
NAT-TCR HORIBA Instruments Incorporated - Medical 2.1 TCR
NAT-TCR Gundersen Tomah Clinic 2.1 TCR
NAT-SIZE Merrick Hardwoods, Inc 140 FTE
NAT-SIZE Colorado Box Beef - Atlanta 140 FTE
NAT-SIZE A Lamp Concrete Contractors 140 FTE
NAT-SIZE Konkus Marble and Granite 140 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2020, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.