Transmission coolers manufacturing · North Carolina

BorgWarner Thermal Fletcher Plant

Name: BorgWarner Thermal Fletcher Plant Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Fletcher, NC · ~308 workers · 2 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

A
Excellent Safety Record: 0.3
Avg TCR: 5.4
Industry avg: 0
Fatalities

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The verdict

BorgWarner Thermal Fletcher Plant runs at 6% of its industry's injury rate - far safer than the typical Transmission coolers manufacturing workplace, earning a grade A.

BorgWarner Thermal Fletcher Plant: 0.3 TCR = 6% of Transmission coolers manufacturing BLS 5.4 · 2y Form 300A (see methodology below)

BorgWarner Thermal Fletcher Plant safety composite

BorgWarner Thermal Fletcher Plant scores strongest on total case rate (tcr) (safer than 98% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

83/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): A 0.34 per 100 workers

Safer than 98% of industry peers
DART rate: B 0 per 100 workers

Safer than 89% of industry peers
Fatalities: D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

BorgWarner Thermal Fletcher Plant held a steady TCR band

BorgWarner Thermal Fletcher Plant's TCR held near 0.0 from 0.3 in 2016 to 0.3 in 2017. In 2017, DART was 0× this establishment's average TCR (severity share of cases).

2016=0.3 · 2017=0.3

OSHA ITA Form 300A scorecard

Establishment book 336390 · Fletcher, NC AT/BELOW-IND · MID

Grade A · TCR 0.3 · 6% of ind

DART 0.0 DART
RANK #1/24
PHOTO Ricon-Wabtec
BOOK 2y book
INJ 2 inj
SIZE ~308 FTE

Nearest TCR peer: Ricon-Wabtec (0.0 TCR gap)

Read with this employer → · Industry book → · North Carolina employers → · Look up another →

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0.3
Ricon-Wabtec

0.3
Kautex of Geor

0.3
BOS Automotive

0.3
AUDUBON

0.3

What this shows BorgWarner Thermal Fletcher Plant averages 0.3 TCR (6% of the Transmission coolers manufacturing BLS benchmark).

BorgWarner Thermal Fletcher Plant TCR series: 2016=0.3 · 2017=0.3 · BLS 5.4

Where BorgWarner Thermal Fletcher Plant falls in its industry

772 Transmission coolers manufactu establishments

Safer than 98% of graded establishments in this industry, whose median TCR is 3.2.

Grade A

More dangerous than peersSafer than peers

Narrower to North Carolina alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 24 Transmission coolers manufactu employers in North Carolina.

BorgWarner Thermal Fletcher Plant (308 employees, TCR 0.3) among 29 same-industry peers, split at the industry median of 154 employees and a TCR of 3.2

BorgWarner Thermal Fletcher Plant has more employees than the Transmission coolers manufacturing median and a lower injury rate than the industry's median TCR of 3.2. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries	Illnesses	Fatalities
2017	0.3	0.0	1	0	0
2016	0.3	0.0	1	0	0

OSHA ITA peer cross-reference

Establishment peer ledger

336390 · NC · Fletcher

772 Transmission coolers manufacturing employers nationwide with a credible TCR · 16,981 rated employers in North Carolina with headcount on file · 52 employers in Fletcher, NC · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	Ricon-Wabtec	SAN FERNANDO, CA	0.3 TCR
NAICS-TCR	Kautex of Georgia	LAVONIA, GA	0.3 TCR
NAICS-TCR	BOS Automotive Products, Inc.	ROCHESTER HILLS, MI	0.3 TCR
NAICS-TCR	AUDUBON	AUDUBON, PA	0.3 TCR
STATE-SIZE	Claremont Fiber Plant	CLAREMONT	308 FTE
STATE-SIZE	Raleigh (NC45)	RALEIGH	308 FTE
STATE-SIZE	WILMINGTON	WILMINGTON	308 FTE
STATE-SIZE	Esri Charlotte Arboretum	CHARLOTTE	308 FTE
CITY-NEAR	Meritor Fletcher	Fletcher	622 FTE
CITY-NEAR	Wilsonart LLC	Fletcher	613 FTE
CITY-NEAR	Continental Automotive Systems	Fletcher	610 FTE
CITY-NEAR	Wilsonart Fletcher NC	Fletcher	581 FTE
NAT-TCR	6017-USA United States - Wah - Ca	Cupertino, CA	0.3 TCR
NAT-TCR	BRUCE	Bruce, MS	0.3 TCR
NAT-TCR	RCSOTXCL	Richardson, TX	0.3 TCR
NAT-TCR	Battelle - Richmond Operations	Richmond, KY	0.3 TCR
NAT-SIZE	1855-ALMOB2	Mobile, AL	308 FTE
NAT-SIZE	Rockville Vaccines	Rockville, MD	308 FTE
NAT-SIZE	Teleflex Medical, Inc	Olive Branch, MS	308 FTE
NAT-SIZE	Purina	Flagstaff, AZ	308 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.