Exhaust systems and parts, automotive, truck, and bus, manufacturing · South Carolina

Boysen USA, LLC

Gaffney, SC · ~323 workers · 5 years of OSHA Injury Tracking Application data.

B
Good Safety Record
4.2
Avg TCR
5.4
Industry avg
0
Fatalities
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The verdict

Boysen USA, LLC runs at 78% of its industry's injury rate - safer than the typical Exhaust systems and parts, automotive, truck, and bus, manufacturing workplace, earning a grade B.

Boysen USA, LLC: 4.2 TCR = 78% of Exhaust systems and parts, automotive, truck, and bus, manufacturing BLS 5.4 · 5y Form 300A (see methodology below)

Boysen USA, LLC safety composite

Boysen USA, LLC scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 29%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

37/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 4.22 per 100 workers

Safer than 35% of industry peers

DART rate
F 2.84 per 100 workers

Safer than 29% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−3.7

2018→2022

Boysen USA, LLC injury rate improved

Boysen USA, LLC's TCR fell 3.7 from 6.8 in 2018 to 3.1 in 2022. Peak filing year was 2018 at 6.8 TCR. In 2022, DART was 0.67× this establishment's average TCR (severity share of cases).

2018=6.8 · 2019=4.0 · 2020=4.7 · 2021=2.5 · 2022=3.1

OSHA ITA Form 300A scorecard

Establishment book 336390 · Gaffney, SC AT/BELOW-IND · MID

Grade B · TCR 4.2 · 78% of ind

  • DART 2.8 DART
  • RANK #23/30
  • PHOTO Magna Mirrors 128N
  • BOOK 5y book
  • INJ 64 inj
  • SIZE ~323 FTE

Nearest TCR peer: Magna Mirrors 128N (0.0 TCR gap)

Read with this employer → · Industry book → · South Carolina employers → · Look up another →

Boysen USA, LLC in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Boysen USA, LLC averages 4.2 TCR (78% of the Exhaust systems and parts, automotive, truck, and bus, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Boysen USA, LLC TCR series: 2018=6.8 · 2019=4 · 2020=4.7 · 2021=2.5 · 2022=3.1 · BLS 5.4

Where Boysen USA, LLC falls in its industry

772 Exhaust systems and parts, aut establishments

Safer than 35% of graded establishments in this industry, whose median TCR is 3.2.

More dangerous than peersSafer than peers

Narrower to South Carolina alone (the establishments it most directly competes with for workers and contracts): ranked #23 safest of 30 Exhaust systems and parts, aut employers in South Carolina.

Boysen USA, LLC (323 employees, TCR 4.2) among 29 same-industry peers, split at the industry median of 154 employees and a TCR of 3.2 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 02004006008001,000 051015 Average employees Total Case Rate Boysen USA, LLC
Boysen USA, LLC (323 employees, TCR 4.2) among 29 same-industry peers, split at the industry median of 154 employees and a TCR of 3.2

Boysen USA, LLC has more employees than the Exhaust systems and parts, automotive, t median and a higher injury rate than the industry's median TCR of 3.2. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2022 3.1 2.8 12 0 0
2021 2.5 1.7 9 0 0
2020 4.7 3.4 15 0 0
2019 4.0 2.8 13 0 0
2018 6.8 2.3 15 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

336390 · SC · Gaffney

772 Exhaust systems and parts, automotive, truck, and bus, manufacturing employers nationwide with a credible TCR · 7,610 rated employers in South Carolina with headcount on file · 68 employers in Gaffney, SC · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Magna Mirrors 128N 4.2 TCR
NAICS-TCR Reflex Industries 4.2 TCR
NAICS-TCR AXN Heavy Duty 4.2 TCR
NAICS-TCR MINGHUA USA 4.2 TCR
STATE-SIZE WM 644 323 FTE
STATE-SIZE Amazon.com Services LLC - DSC4 323 FTE
STATE-SIZE Hilton Myrtle Beach Resort 323 FTE
STATE-SIZE Chester Plywood - WP 324 FTE
CITY-NEAR Nestle Prepared Frozen Foods 1,103 FTE
CITY-NEAR Nestle USA, Inc. 1,019 FTE
CITY-NEAR FCCC-- Main 929 FTE
CITY-NEAR Gaffney 426 FTE
NAT-TCR Sodexo at Univ of Hawaii-Gateway Late 4.2 TCR
NAT-TCR Sodexo at Incarnate Word - Campus Dining 4.2 TCR
NAT-TCR Triton Marine Construction Corp. 4.2 TCR
NAT-TCR 4366 Portland OR Container 4.2 TCR
NAT-SIZE Land O Lakes Spencer 323 FTE
NAT-SIZE Sussex II State Prison 323 FTE
NAT-SIZE Hoffman Estates Park District 323 FTE
NAT-SIZE L'Oreal - Florence Manufacturing 323 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2022, 2021, 2020, 2019, 2018. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.