Belt conveyor systems manufacturing · Wisconsin

Caljan

Menomonee Falls, WI · ~53 workers · 2 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
6.0
Avg TCR
3.3
Industry avg
0
Fatalities
Subscribe to safety-record updates (RSS)

The verdict

Caljan runs at 181% of its industry's injury rate - more dangerous than the typical Belt conveyor systems manufacturing workplace, earning a grade D.

Caljan: 6.0 TCR = 181% of Belt conveyor systems manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Caljan safety composite

Caljan scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on total case rate (tcr) (safer than 23%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

35/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 5.98 per 100 workers

Safer than 23% of industry peers

DART rate
D 1.87 per 100 workers

Safer than 36% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−4.5

2022→2023

Caljan injury rate improved

Caljan's TCR fell 4.5 from 8.2 in 2022 to 3.7 in 2023. Peak filing year was 2022 at 8.2 TCR. In 2023, DART was 0.31× this establishment's average TCR (severity share of cases).

2022=8.2 · 2023=3.7

OSHA ITA Form 300A scorecard

Establishment book 333922 · Menomonee Falls, WI ABOVE-IND · SMALL

Grade D · TCR 6.0 · 181% of ind

  • DART 1.9 DART
  • RANK #17/22
  • PHOTO Automated Conveyor S…
  • BOOK 2y book
  • INJ 6 inj
  • SIZE ~53 FTE

Nearest TCR peer: Automated Conveyor Systems Incorporated (0.0 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Caljan in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Caljan averages 6.0 TCR (181% of the Belt conveyor systems manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Caljan TCR series: 2022=8.2 · 2023=3.7 · BLS 3.3

Where Caljan falls in its industry

361 Belt conveyor systems manufact establishments

Safer than 23% of graded establishments in this industry, whose median TCR is 3.5.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #17 safest of 22 Belt conveyor systems manufact employers in Wisconsin.

Caljan (53 employees, TCR 6.0) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 024681012 Average employees Total Case Rate Caljan
Caljan (53 employees, TCR 6.0) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.5

Caljan has fewer employees than the Belt conveyor systems manufacturing median and a higher injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 3.7 1.9 2 0 0
2022 8.2 8.2 4 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333922 · WI · Menomonee Falls

361 Belt conveyor systems manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 206 employers in Menomonee Falls, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Automated Conveyor Systems Incorporated 6.0 TCR
NAICS-TCR Titan Industries Inc 6.0 TCR
NAICS-TCR United Conveyor Supply Company - Pleasant Prairie 6.0 TCR
NAICS-TCR Span Tech, LLC 5.9 TCR
STATE-SIZE Coello & Associates, inc. 53 FTE
STATE-SIZE Clearwing Systems Integration, LLC 53 FTE
STATE-SIZE Robert J. Nickles, Inc 53 FTE
STATE-SIZE NSI Electrical Contractors, Inc 53 FTE
CITY-NEAR 900 - Corporate Offices 4,467 FTE
CITY-NEAR 900 - Corporate Office 4,231 FTE
CITY-NEAR FROEDTERT MENOMONEE FALLS HOSPITAL 1,473 FTE
CITY-NEAR Community Memorial Hospital 1,405 FTE
NAT-TCR Coventry House of Siler City 6.0 TCR
NAT-TCR Best Wash Inc 6.0 TCR
NAT-TCR The Row Hotel at Assembly Row 6.0 TCR
NAT-TCR Hanna Manufacturing Company, Inc. 6.0 TCR
NAT-SIZE MT Builders 53 FTE
NAT-SIZE Pilot Plastics 53 FTE
NAT-SIZE 55336 55346 55453 Brown University, RISD, Rhode Island Nursing 53 FTE
NAT-SIZE RPM Industries, LLC 53 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.