Ferrosilicon manufacturing · Kentucky
CC Metals and Alloys
Calvert City, KY · ~120 workers · 9 years of OSHA Injury Tracking Application data.
- D
- Poor Safety Record
- 4.6
- Avg TCR
- 3.3
- Industry avg
- 1
- Fatality
The verdict
CC Metals and Alloys runs at 139% of its industry's injury rate - more dangerous than the typical Ferrosilicon manufacturing workplace, earning a grade D.
CC Metals and Alloys: 4.6 TCR = 139% of Ferrosilicon manufacturing BLS 3.3 · 9y Form 300A (see methodology below)
CC Metals and Alloys safety composite
CC Metals and Alloys scores strongest on total case rate (tcr) (safer than 28% of same-industry peers) and weakest on fatalities (safer than 4%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
19/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- F 4.58 per 100 workers
Safer than 28% of industry peers
- DART rate
- F 2.84 per 100 workers
Safer than 20% of industry peers
- Fatalities
- F 1
Safer than 4% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
TCR Δ
−4.5
2016→2024
CC Metals and Alloys injury rate improved
CC Metals and Alloys's TCR fell 4.5 from 8.1 in 2016 to 3.5 in 2024. Peak filing year was 2016 at 8.1 TCR. In 2024, DART was 0.62× this establishment's average TCR (severity share of cases).
2016=8.1 · 2017=5.3 · 2018=3.0 · 2019=3.4 · 2020=4.6 · 2021=3.1 · 2022=5.5 · 2023=4.7 · 2024=3.5
OSHA ITA Form 300A scorecard
Establishment book 331110 · Calvert City, KY ABOVE-IND · MID
Grade D · TCR 4.6 · 139% of ind
- DART 2.8 DART
- RANK #11/14
- PHOTO O'Neal Manufacturing…
- BOOK 9y book
- INJ 63 inj
- SIZE ~120 FTE
Nearest TCR peer: O'Neal Manufacturing Services Louisville (0.0 TCR gap)
Read with this employer → · Industry book → · Kentucky employers → · Look up another →
CC Metals and Alloys in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- This site
CC Metals and Alloys
4.6 TCR
- O'Neal Manufac
O'Neal Manufacturing Services Louisville
4.6 TCR
- Liberty Steel
Liberty Steel Georgetown
4.6 TCR
- Marksman Metal
Marksman Metals Co. Inc.
4.6 TCR
- AAT Omega, LLC
AAT Omega, LLC
4.5 TCR
What this shows CC Metals and Alloys averages 4.6 TCR (139% of the Ferrosilicon manufacturing BLS benchmark).
CC Metals and Alloys TCR series: 2016=8.1 · 2017=5.3 · 2018=3 · 2019=3.4 · 2020=4.6 · 2021=3.1 · 2022=5.5 · 2023=4.7 · 2024=3.5 · BLS 3.3
Where CC Metals and Alloys falls in its industry
416 Ferrosilicon manufacturing establishmentsSafer than 28% of graded establishments in this industry, whose median TCR is 2.7.
Narrower to Kentucky alone (the establishments it most directly competes with for workers and contracts): ranked #11 safest of 14 Ferrosilicon manufacturing employers in Kentucky.
CC Metals and Alloys has fewer employees than the Ferrosilicon manufacturing median and a higher injury rate than the industry's median TCR of 2.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 3.5 | 2.8 | 5 | 0 | 0 |
| 2023 | 4.7 | 4.2 | 10 | 0 | 0 |
| 2022 | 5.5 | 3.5 | 11 | 0 | 1 |
| 2021 | 3.1 | 3.1 | 4 | 0 | 0 |
| 2020 | 4.6 | 4.6 | 5 | 0 | 0 |
| 2019 | 3.4 | 1.7 | 6 | 0 | 0 |
| 2018 | 3.0 | 2.4 | 5 | 0 | 0 |
| 2017 | 5.3 | 2.6 | 7 | 1 | 0 |
| 2016 | 8.1 | 6.5 | 10 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
331110 · KY · Calvert City
416 Ferrosilicon manufacturing employers nationwide with a credible TCR · 7,805 rated employers in Kentucky with headcount on file · 41 employers in Calvert City, KY · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | O'Neal Manufacturing Services Louisville | 4.6 TCR |
| NAICS-TCR | Liberty Steel Georgetown | 4.6 TCR |
| NAICS-TCR | AAT Omega, LLC | 4.5 TCR |
| NAICS-TCR | Marksman Metals Co. Inc. | 4.6 TCR |
| STATE-SIZE | Azteca Milling, L.P. | 120 FTE |
| STATE-SIZE | Central Plant | 120 FTE |
| STATE-SIZE | Morehead Wood Products | 120 FTE |
| STATE-SIZE | US KY Bowling Green Plant | 120 FTE |
| CITY-NEAR | ISP Chemicals, LLC an Ashland Company | 513 FTE |
| CITY-NEAR | Westlake Vinyl's Inc. | 394 FTE |
| CITY-NEAR | Calvert City | 374 FTE |
| CITY-NEAR | Arkema Inc. Calvert City Plant | 257 FTE |
| NAT-TCR | AdventHealth Lenexa | 4.6 TCR |
| NAT-TCR | Centerburg Respiratory and Specialty Rehab Center | 4.6 TCR |
| NAT-TCR | Cimco Inc | 4.6 TCR |
| NAT-TCR | UFP Hartford LLC | 4.6 TCR |
| NAT-SIZE | Ascent Rolling Hills Developmental Center | 120 FTE |
| NAT-SIZE | Store 1801 | 120 FTE |
| NAT-SIZE | Radmacher Brothers Excavating Co., Inc. | 120 FTE |
| NAT-SIZE | BMW of Tampa | 120 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.