Hardware, plastics, manufacturing · Minnesota

Donnelly Custom Mfg

Name: Donnelly Custom Mfg Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Alexandria, MN · ~237 workers · 4 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

C
Average Safety Record: 3.6
Avg TCR: 3.3
Industry avg: 0
Fatalities

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The verdict

Donnelly Custom Mfg runs at 109% of its industry's injury rate - about level with the typical Hardware, plastics, manufacturing workplace, earning a grade C.

Donnelly Custom Mfg: 3.6 TCR = 109% of Hardware, plastics, manufacturing BLS 3.3 · 4y Form 300A (see methodology below)

Donnelly Custom Mfg safety composite

Donnelly Custom Mfg scores strongest on dart rate (safer than 63% of same-industry peers) and weakest on total case rate (tcr) (safer than 49%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

54/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): D 3.59 per 100 workers

Safer than 49% of industry peers
DART rate: C 0.9 per 100 workers

Safer than 63% of industry peers
Fatalities: D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−0.4

2017→2020

Donnelly Custom Mfg injury rate improved

Donnelly Custom Mfg's TCR fell 0.4 from 2.6 in 2017 to 2.3 in 2020. Peak filing year was 2019 at 4.8 TCR. In 2020, DART was 0.25× this establishment's average TCR (severity share of cases).

2017=2.6 · 2018=4.7 · 2019=4.8 · 2020=2.3

OSHA ITA Form 300A scorecard

Establishment book 326199 · Alexandria, MN ABOVE-IND · MID

Grade C · TCR 3.6 · 109% of ind

DART 0.9 DART
RANK #44/89
PHOTO Norma Michigan St Cl…
BOOK 4y book
INJ 31 inj
SIZE ~237 FTE

Nearest TCR peer: Norma Michigan St Clair (0.0 TCR gap)

Read with this employer → · Industry book → · Minnesota employers → · Look up another →

This site

3.6
Norma Michigan

3.6
Expert Rotomol

3.6
Mauser packagi

3.6
BUD/alan Plast

3.6

What this shows Donnelly Custom Mfg averages 3.6 TCR (109% of the Hardware, plastics, manufacturing BLS benchmark).

Donnelly Custom Mfg TCR series: 2017=2.6 · 2018=4.7 · 2019=4.8 · 2020=2.3 · BLS 3.3

Where Donnelly Custom Mfg falls in its industry

2,838 Hardware, plastics, manufactur establishments

Safer than 49% of graded establishments in this industry, whose median TCR is 3.5.

Grade C

More dangerous than peersSafer than peers

Narrower to Minnesota alone (the establishments it most directly competes with for workers and contracts): ranked #44 safest of 89 Hardware, plastics, manufactur employers in Minnesota.

Donnelly Custom Mfg (237 employees, TCR 3.6) among 29 same-industry peers, split at the industry median of 101 employees and a TCR of 3.5

Donnelly Custom Mfg has more employees than the Hardware, plastics, manufacturing median and a higher injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries	Illnesses
2020	2.3	0.9	4	1
2019	4.8	4.4	11	0
2018	4.7	3.8	10	1
2017	2.6	2.2	6	0

OSHA ITA peer cross-reference

Establishment peer ledger

326199 · MN · Alexandria

2,838 Hardware, plastics, manufacturing employers nationwide with a credible TCR · 15,828 rated employers in Minnesota with headcount on file · 86 employers in Alexandria, MN · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	Norma Michigan St Clair	ST CLAIR, MI	3.6 TCR
NAICS-TCR	Expert Rotomolding	BATAVIA, OH	3.6 TCR
NAICS-TCR	Mauser packaging solutions	SOUTH PLAINFIELD, NJ	3.6 TCR
NAICS-TCR	BUD/alan Plastics, inc.	CAMDENTON, MO	3.6 TCR
STATE-SIZE	Vomela Specialty Company - 845 Headquarters	ST. PAUL	237 FTE
STATE-SIZE	PAR Systems	SHOREVIEW	237 FTE
STATE-SIZE	2937	HIBBING	237 FTE
STATE-SIZE	1696	FERGUS FALLS	237 FTE
CITY-NEAR	Douglas County Hospital DBA Alomere Health	Alexandria	923 FTE
CITY-NEAR	Douglas Machine Inc.	Alexandria	750 FTE
CITY-NEAR	Alexandria Extrusion Company	Alexandria	400 FTE
CITY-NEAR	Alexandria Technical and Community College	Alexandria	385 FTE
NAT-TCR	TX200	Houston, TX	3.6 TCR
NAT-TCR	Martins Ferry TENORM Processing Facility	Martins Ferry, OH	3.6 TCR
NAT-TCR	Precision Saw Works, Inc.	Polkton, NC	3.6 TCR
NAT-TCR	Omni Chicago	Chicago, IL	3.6 TCR
NAT-SIZE	Royal Sonesta Houston	Houston, TX	237 FTE
NAT-SIZE	Meijer 164	Louisville, KY	237 FTE
NAT-SIZE	Meijer Store 153	Marion, IN	237 FTE
NAT-SIZE	Saint Louis Symphony Orchestra	Saint Louis, MO	237 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2020, 2019, 2018, 2017. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.