Controllers for process variables (e.g., electric, electronic, mechanical, pneumatic operation) manufacturing · Minnesota

Emerson Automation Solutions - Chanhassen

Chanhassen, MN · ~596 workers · 4 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.8
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Emerson Automation Solutions - Chanhassen runs at 25% of its industry's injury rate - far safer than the typical Controllers for process variables (e.g., electric, electronic, mechanical, pneumatic operation) manufacturing workplace, earning a grade A.

Emerson Automation Solutions - Chanhassen: 0.8 TCR = 25% of Controllers for process variables (e.g., electric, electronic, mechanical, pneumatic operation) manufacturing BLS 3.3 · 4y Form 300A (see methodology below)

Emerson Automation Solutions - Chanhassen safety composite

Emerson Automation Solutions - Chanhassen scores strongest on total case rate (tcr) (safer than 72% of same-industry peers) and weakest on dart rate (safer than 42%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

56/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 0.81 per 100 workers

Safer than 72% of industry peers

DART rate
D 0.58 per 100 workers

Safer than 42% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Emerson Automation Solutions - Chanhassen: 0.2 → 1.4 TCR

Peak year 2024 @ 1.4 TCR · DART/TCR 0.72× in 2024

Emerson Automation Solutions - Chanhassen's TCR rose 1.2 from 0.2 in 2021 to 1.4 in 2024. In 2024, DART was 0.72× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 334513 · Chanhassen, MN AT/BELOW-IND · MID

Grade A · TCR 0.8 · 25% of ind

  • DART 0.6 DART
  • RANK #5/17
  • PHOTO Quest Division of TSI
  • BOOK 4y book
  • INJ 13 inj
  • SIZE ~596 FTE

Nearest TCR peer: Quest Division of TSI (0.0 TCR gap)

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Emerson Automation Solutions - Chanhassen in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Emerson Automation Solutions - Chanhassen averages 0.8 TCR (25% of the Controllers for process variables (e.g., electric, electronic, mechanical, pneumatic operation) manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Emerson Automation Solutions - Chanhassen TCR series: 2021=0.2 · 2022=0.6 · 2023=1.1 · 2024=1.4 · BLS 3.3

Where Emerson Automation Solutions - Chanhassen falls in its industry

322 Controllers for process variab establishments

Safer than 72% of graded establishments in this industry, whose median TCR is 1.3.

More dangerous than peersSafer than peers

Narrower to Minnesota alone (the establishments it most directly competes with for workers and contracts): ranked #5 safest of 17 Controllers for process variab employers in Minnesota.

Emerson Automation Solutions - Chanhassen (596 employees, TCR 0.8) among 29 same-industry peers, split at the industry median of 96 employees and a TCR of 1.3 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600800 02468 Average employees Total Case Rate Emerson Automation Solutions - Chanhassen
Emerson Automation Solutions - Chanhassen (596 employees, TCR 0.8) among 29 same-industry peers, split at the industry median of 96 employees and a TCR of 1.3

Emerson Automation Solutions - Chanhassen has more employees than the Controllers for process variables (e.g., median and a lower injury rate than the industry's median TCR of 1.3. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 1.4 0.6 6 1 0
2023 1.1 0.7 4 2 0
2022 0.6 0.4 2 1 0
2021 0.2 0.0 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

334513 · MN · Chanhassen

322 Controllers for process variables (e.g., electric, electronic, mechanical, pneumatic operation) manufacturing employers nationwide with a credible TCR · 15,828 rated employers in Minnesota with headcount on file · 65 employers in Chanhassen, MN · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Quest Division of TSI 0.8 TCR
NAICS-TCR 2967-NY76 0.8 TCR
NAICS-TCR Mettler Toledo Thornton Inc 0.8 TCR
NAICS-TCR Coldspring 0.8 TCR
STATE-SIZE Benchmark Rochester 596 FTE
STATE-SIZE Administration 596 FTE
STATE-SIZE HERAEUS MEDICAL COMPONENTS 597 FTE
STATE-SIZE City of Brooklyn Park 595 FTE
CITY-NEAR IWCO Chanhassen 1,028 FTE
CITY-NEAR CHANHASSEN 614 FTE
CITY-NEAR TBG2 350 FTE
CITY-NEAR The Bernard Group (TBG2) 350 FTE
NAT-TCR Frenchtown HVCR 0.8 TCR
NAT-TCR Tampa (Salt) 0.8 TCR
NAT-TCR Grand Rapids Sales Office 0.8 TCR
NAT-TCR Ontario CA - 1600 S Milliken Ave 0.8 TCR
NAT-SIZE Healthsource Saginaw 596 FTE
NAT-SIZE 3638-V 596 FTE
NAT-SIZE Bendix Commercial Vehicle Systems, LLC - Avon 596 FTE
NAT-SIZE Ultra Clean Technology - Austin 596 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.