Primary aluminum production and manufacturing aluminum shapes (e.g., bar, ingot, rod, sheet) · Arizona

Falco, LLC

Chandler, AZ · ~97 workers · 3 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
4.7
Avg TCR
3.3
Industry avg
1
Fatality
Subscribe to safety-record updates (RSS)

The verdict

Falco, LLC runs at 143% of its industry's injury rate - more dangerous than the typical Primary aluminum production and manufacturing aluminum shapes (e.g., bar, ingot, rod, sheet) workplace, earning a grade D.

Falco, LLC: 4.7 TCR = 143% of Primary aluminum production and manufacturing aluminum shapes (e.g., bar, ingot, rod, sheet) BLS 3.3 · 3y Form 300A (see methodology below)

Falco, LLC safety composite

Falco, LLC scores strongest on total case rate (tcr) (safer than 43% of same-industry peers) and weakest on fatalities (safer than 2%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

24/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 4.71 per 100 workers

Safer than 43% of industry peers

DART rate
F 3.75 per 100 workers

Safer than 19% of industry peers

Fatalities
F 1

Safer than 2% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Falco, LLC held a steady TCR band

Falco, LLC's TCR held near 0.0 from 6.0 in 2022 to 6.0 in 2024. Peak filing year was 2022 at 6.0 TCR. In 2024, DART was 0.8× this establishment's average TCR (severity share of cases).

2022=6.0 · 2023=2.1 · 2024=6.0

OSHA ITA Form 300A scorecard

Establishment book 331313 · Chandler, AZ ABOVE-IND · SMALL

Grade D · TCR 4.7 · 143% of ind

  • DART 3.8 DART
  • RANK #4/4
  • PHOTO Star Fab Inc. (446)
  • BOOK 3y book
  • INJ 11 inj
  • SIZE ~97 FTE

Nearest TCR peer: Star Fab Inc. (446) (0.1 TCR gap)

Read with this employer → · Industry book → · Arizona employers → · Look up another →

Falco, LLC in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Falco, LLC averages 4.7 TCR (143% of the Primary aluminum production and manufacturing aluminum shapes (e.g., bar, ingot, rod, sheet) BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Falco, LLC TCR series: 2022=6 · 2023=2.1 · 2024=6 · BLS 3.3

Where Falco, LLC falls in its industry

49 Primary aluminum production an establishments

Safer than 43% of graded establishments in this industry, whose median TCR is 3.4.

More dangerous than peersSafer than peers

Narrower to Arizona alone (the establishments it most directly competes with for workers and contracts): ranked #4 safest of 4 Primary aluminum production an employers in Arizona.

Falco, LLC (97 employees, TCR 4.7) among 29 same-industry peers, split at the industry median of 120 employees and a TCR of 3.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600800 024681012 Average employees Total Case Rate Falco, LLC
Falco, LLC (97 employees, TCR 4.7) among 29 same-industry peers, split at the industry median of 120 employees and a TCR of 3.4

Falco, LLC has fewer employees than the Primary aluminum production and manufact median and a higher injury rate than the industry's median TCR of 3.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 6.0 3.8 7 1 1
2023 2.1 2.1 2 0 0
2022 6.0 6.0 2 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

331313 · AZ · Chandler

49 Primary aluminum production and manufacturing aluminum shapes (e.g., bar, ingot, rod, sheet) employers nationwide with a credible TCR · 9,594 rated employers in Arizona with headcount on file · 462 employers in Chandler, AZ · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Star Fab Inc. (446) 4.8 TCR
NAICS-TCR Cast Products Inc 5.5 TCR
NAICS-TCR waverly 5.5 TCR
NAICS-TCR HCMP Inc., dba Impact Dog Crates 5.6 TCR
STATE-SIZE Southwest Irrigation, LLC 97 FTE
STATE-SIZE MCA PHX Office 97 FTE
STATE-SIZE Ludvik Electric Co. - Arizona 97 FTE
STATE-SIZE Gilbert Electric Co. 97 FTE
CITY-NEAR Chandler Campus 6,163 FTE
CITY-NEAR Ocotillo Campus 5,428 FTE
CITY-NEAR 6403-64030510 3,265 FTE
CITY-NEAR 2643-64030510-510001 2,446 FTE
NAT-TCR Covenant Living of Turlock 4.7 TCR
NAT-TCR Phl Ltl 4.7 TCR
NAT-TCR Giant 159 4.7 TCR
NAT-TCR 3307 N Las Vegas 4.7 TCR
NAT-SIZE Curate 97 FTE
NAT-SIZE A & B Precision Metals, Inc. 97 FTE
NAT-SIZE Surfaces Southeast LLC 97 FTE
NAT-SIZE West Valley City UT DI 97 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.