Bolts, metal, manufacturing · Michigan

Federal Screw Works

Big Rapids, MI · ~167 workers · 4 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
5.4
Avg TCR
3.3
Industry avg
0
Fatalities
Subscribe to safety-record updates (RSS)

The verdict

Federal Screw Works runs at 164% of its industry's injury rate - more dangerous than the typical Bolts, metal, manufacturing workplace, earning a grade D.

Federal Screw Works: 5.4 TCR = 164% of Bolts, metal, manufacturing BLS 3.3 · 4y Form 300A (see methodology below)

Federal Screw Works safety composite

Federal Screw Works scores strongest on dart rate (safer than 60% of same-industry peers) and weakest on total case rate (tcr) (safer than 25%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

44/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 5.42 per 100 workers

Safer than 25% of industry peers

DART rate
C 0.51 per 100 workers

Safer than 60% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Federal Screw Works: 5.3 → 6.2 TCR

Peak year 2022 @ 8.8 TCR · DART/TCR 0.09× in 2024

Federal Screw Works's TCR rose 0.9 from 5.3 in 2021 to 6.2 in 2024. Peak filing year was 2022 at 8.8 TCR. In 2024, DART was 0.09× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 332722 · Big Rapids, MI ABOVE-IND · MID

Grade D · TCR 5.4 · 164% of ind

  • DART 0.5 DART
  • RANK #28/41
  • PHOTO American Ring Manufa…
  • BOOK 4y book
  • INJ 34 inj
  • SIZE ~167 FTE

Nearest TCR peer: American Ring Manufacturing (0.0 TCR gap)

Read with this employer → · Industry book → · Michigan employers → · Look up another →

Federal Screw Works in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Federal Screw Works averages 5.4 TCR (164% of the Bolts, metal, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Federal Screw Works TCR series: 2021=5.3 · 2022=8.8 · 2023=1.5 · 2024=6.2 · BLS 3.3

Where Federal Screw Works falls in its industry

335 Bolts, metal, manufacturing establishments

Safer than 25% of graded establishments in this industry, whose median TCR is 3.5.

More dangerous than peersSafer than peers

Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #28 safest of 41 Bolts, metal, manufacturing employers in Michigan.

Federal Screw Works (167 employees, TCR 5.4) among 29 same-industry peers, split at the industry median of 80 employees and a TCR of 3.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400500 05101520 Average employees Total Case Rate Federal Screw Works
Federal Screw Works (167 employees, TCR 5.4) among 29 same-industry peers, split at the industry median of 80 employees and a TCR of 3.5

Federal Screw Works has more employees than the Bolts, metal, manufacturing median and a higher injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 6.2 0.5 11 1 0
2023 1.5 0.0 2 0 0
2022 8.8 0.0 14 0 0
2021 5.3 1.5 7 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

332722 · MI · Big Rapids

335 Bolts, metal, manufacturing employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 45 employers in Big Rapids, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR American Ring Manufacturing 5.4 TCR
NAICS-TCR Atlanta Rod and Manufacturing 5.5 TCR
NAICS-TCR MNP corporation 5.4 TCR
NAICS-TCR Brainard Rivet Company 5.4 TCR
STATE-SIZE Ridgeview Packing, LLC 167 FTE
STATE-SIZE Bouma Corporation: Grand Rapids 167 FTE
STATE-SIZE AkzoNobel VR Pontiac 167 FTE
STATE-SIZE Woodbridge Group 167 FTE
CITY-NEAR Big Rapids Campus 2,664 FTE
CITY-NEAR Spectrum Health Big Rapids Hospital 413 FTE
CITY-NEAR Big Rapids Products 356 FTE
CITY-NEAR WM 1719 313 FTE
NAT-TCR Kruse Tool & Die, Inc. 5.4 TCR
NAT-TCR Amazon.com Services LLC - MDT2 5.4 TCR
NAT-TCR Amazon.com Services LLC - DNK2 5.4 TCR
NAT-TCR Amazon.com Services LLC - HBF2 5.4 TCR
NAT-SIZE Delta Air Lines - PHL 167 FTE
NAT-SIZE Nippon Paint Automotive Americas, Inc. - Cleveland 167 FTE
NAT-SIZE Lemont Frozen Food Express Industries, Inc. / FFE Transportation 167 FTE
NAT-SIZE Stemmle Plumbing Repair, Inc. 167 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.