Courier and Express Delivery Services · Alabama

FedEx 490 PRODUCTION AVENUE

Name: FedEx 490 PRODUCTION AVENUE Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Madison, AL · ~110 workers · 2 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

D
Poor Safety Record: 8.6
Avg TCR: 6.5
Industry avg: 0
Fatalities

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The verdict

FedEx 490 PRODUCTION AVENUE runs at 133% of its industry's injury rate - more dangerous than the typical Courier and Express Delivery Services workplace, earning a grade D.

FedEx 490 PRODUCTION AVENUE: 8.6 TCR = 133% of Courier and Express Delivery Services BLS 6.5 · 2y Form 300A (see methodology below)

FedEx 490 PRODUCTION AVENUE safety composite

FedEx 490 PRODUCTION AVENUE scores strongest on dart rate (safer than 64% of same-industry peers) and weakest on total case rate (tcr) (safer than 45%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

53/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): D 8.62 per 100 workers

Safer than 45% of industry peers
DART rate: C 4.49 per 100 workers

Safer than 64% of industry peers
Fatalities: D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−8.3

2023→2024

FedEx 490 PRODUCTION AVENUE injury rate improved

FedEx 490 PRODUCTION AVENUE's TCR fell 8.3 from 12.7 in 2023 to 4.5 in 2024. Peak filing year was 2023 at 12.7 TCR. In 2024, DART was 0.52× this establishment's average TCR (severity share of cases).

2023=12.7 · 2024=4.5

OSHA ITA Form 300A scorecard

Establishment book 492110 · Madison, AL ABOVE-IND · MID

Grade D · TCR 8.6 · 133% of ind

DART 4.5 DART
RANK #71/100
PHOTO EBK Logistics LLC
BOOK 2y book
INJ 15 inj
SIZE ~110 FTE

Nearest TCR peer: EBK Logistics LLC (0.0 TCR gap)

Read with this employer → · Industry book → · Alabama employers → · Look up another →

This site

8.6
EBK Logistics

8.6
TXPLE - PLEASA

8.6
FedEx 255 METR

8.6
B&B Direct LLC

8.6

What this shows FedEx 490 PRODUCTION AVENUE averages 8.6 TCR (133% of the Courier and Express Delivery Services BLS benchmark).

FedEx 490 PRODUCTION AVENUE TCR series: 2023=12.7 · 2024=4.5 · BLS 6.5

Where FedEx 490 PRODUCTION AVENUE falls in its industry

6,679 Courier and Express Delivery S establishments

Safer than 45% of graded establishments in this industry, whose median TCR is 8.0.

Grade D

More dangerous than peersSafer than peers

Narrower to Alabama alone (the establishments it most directly competes with for workers and contracts): ranked #71 safest of 100 Courier and Express Delivery S employers in Alabama.

FedEx 490 PRODUCTION AVENUE (110 employees, TCR 8.6) among 29 same-industry peers, split at the industry median of 113 employees and a TCR of 8.0

FedEx 490 PRODUCTION AVENUE has fewer employees than the Courier and Express Delivery Services median and a higher injury rate than the industry's median TCR of 8.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries	Illnesses	Fatalities
2024	4.5	4.5	4	0	0
2023	12.7	12.7	11	1	0

OSHA ITA peer cross-reference

Establishment peer ledger

492110 · AL · Madison

6,679 Courier and Express Delivery Services employers nationwide with a credible TCR · 7,418 rated employers in Alabama with headcount on file · 131 employers in Madison, AL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	EBK Logistics LLC	OMAHA, NE	8.6 TCR
NAICS-TCR	TXPLE - PLEASANTON	PLEASANTON, TX	8.6 TCR
NAICS-TCR	FedEx 255 METRO CENTER BLVD	WARWICK, RI	8.6 TCR
NAICS-TCR	B&B Direct LLC	HOLBROOK, NY	8.6 TCR
STATE-SIZE	Millport	MILLPORT	110 FTE
STATE-SIZE	Lewis Brothers Lumber Co., Inc.	ALICEVILLE	110 FTE
STATE-SIZE	Plastipak- McCalla	MCCALLA	110 FTE
STATE-SIZE	HarbisonWalker International	FAIRFIELD	110 FTE
CITY-NEAR	Mazda Toyota Manufacturing USA Inc	Madison	4,226 FTE
CITY-NEAR	Mazda Toyota Manufacturing, U.S.A., Inc.	Madison	1,881 FTE
CITY-NEAR	Polaris Industries	Madison	1,604 FTE
CITY-NEAR	0580 - Huntsville DC	Madison	1,312 FTE
NAT-TCR	Carter Custom Mill 489	Millersburg, OH	8.6 TCR
NAT-TCR	Preferred Properties, Inc.	Eagan, MN	8.6 TCR
NAT-TCR	Txple - Pleasanton	Pleasanton, TX	8.6 TCR
NAT-TCR	Lyon Shipyard LLC	Norfolk, VA	8.6 TCR
NAT-SIZE	The Rehabilitation Center at Sandalwood	Wheat Ridge, CO	110 FTE
NAT-SIZE	Danbury Broadview Heights	Broadview Heights, OH	110 FTE
NAT-SIZE	Charles A. Klein and Sons, Inc	Sykesville, MD	110 FTE
NAT-SIZE	Safire Rehabilitation of Southtowns	Buffalo, NY	110 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.