Acrylic film and unlaminated sheet (except packaging) manufacturing · Illinois

Flex-O-Glass

Dixon, IL · ~50 workers · 3 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
9.2
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Flex-O-Glass runs at 278% of its industry's injury rate - far more dangerous than the typical Acrylic film and unlaminated sheet (except packaging) manufacturing workplace, earning a grade F.

Flex-O-Glass: 9.2 TCR = 278% of Acrylic film and unlaminated sheet (except packaging) manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

Flex-O-Glass safety composite

Flex-O-Glass scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on total case rate (tcr) (safer than 5%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

18/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 9.16 per 100 workers

Safer than 5% of industry peers

DART rate
F 5.47 per 100 workers

Safer than 10% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−11.6

2019→2024

Flex-O-Glass injury rate improved

Flex-O-Glass's TCR fell 11.6 from 17.1 in 2019 to 5.5 in 2024. Peak filing year was 2019 at 17.1 TCR. In 2024, DART was 0.6× this establishment's average TCR (severity share of cases).

2019=17.1 · 2021=4.9 · 2024=5.5

OSHA ITA Form 300A scorecard

Establishment book 326113 · Dixon, IL ABOVE-IND · SMALL

Grade F · TCR 9.2 · 278% of ind

  • DART 5.5 DART
  • RANK #15/17
  • PHOTO Productive Plastics,…
  • BOOK 3y book
  • INJ 12 inj
  • SIZE ~50 FTE

Nearest TCR peer: Productive Plastics, Inc. (0.1 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Flex-O-Glass in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Flex-O-Glass averages 9.2 TCR (278% of the Acrylic film and unlaminated sheet (except packaging) manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Flex-O-Glass TCR series: 2019=17.1 · 2021=4.9 · 2024=5.5 · BLS 3.3

Where Flex-O-Glass falls in its industry

303 Acrylic film and unlaminated s establishments

Safer than 5% of graded establishments in this industry, whose median TCR is 2.9.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #15 safest of 17 Acrylic film and unlaminated s employers in Illinois.

Flex-O-Glass (50 employees, TCR 9.2) among 29 same-industry peers, split at the industry median of 98 employees and a TCR of 2.9 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600 0246810 Average employees Total Case Rate Flex-O-Glass
Flex-O-Glass (50 employees, TCR 9.2) among 29 same-industry peers, split at the industry median of 98 employees and a TCR of 2.9

Flex-O-Glass has fewer employees than the Acrylic film and unlaminated sheet (exce median and a higher injury rate than the industry's median TCR of 2.9. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 5.5 5.5 2 0 0
2021 4.9 4.9 2 0 0
2019 17.1 10.7 8 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326113 · IL · Dixon

303 Acrylic film and unlaminated sheet (except packaging) manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 50 employers in Dixon, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Productive Plastics, Inc. 9.1 TCR
NAICS-TCR TRM Manufacturing, Inc. 8.9 TCR
NAICS-TCR Marshall 9.5 TCR
NAICS-TCR EFD Madison 8.7 TCR
STATE-SIZE DuPont Pioneer Champaign CMI1 50 FTE
STATE-SIZE 1240-Monmouth, IL 50 FTE
STATE-SIZE Constellation Nuclear Services & Training Center (STC) 50 FTE
STATE-SIZE AMEREN ILLINOIS - Gas Storage 50 FTE
CITY-NEAR Katherine Shaw Bethea Hospital 701 FTE
CITY-NEAR Raynor Garage Doors 541 FTE
CITY-NEAR 5399 333 FTE
CITY-NEAR WM 5399 327 FTE
NAT-TCR Proliant Dairy - Melrose 9.2 TCR
NAT-TCR TXA012 9.2 TCR
NAT-TCR Roanoke Market Vending 9.2 TCR
NAT-TCR Far West Recycling - Hillsboro 9.2 TCR
NAT-SIZE RSI 50 FTE
NAT-SIZE Daytona Speedway Autograph 50 FTE
NAT-SIZE City of South Haven - Public Works 50 FTE
NAT-SIZE Southeast Cherokee Construction, Inc. 50 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2021, 2019. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.