Fabricated structural metal manufacturing · Pennsylvania

Flexospan

Sandy Lake, PA · ~45 workers · 9 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.0
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Flexospan runs at 62% of its industry's injury rate - safer than the typical Fabricated structural metal manufacturing workplace, earning a grade B.

Flexospan: 2.0 TCR = 62% of Fabricated structural metal manufacturing BLS 3.3 · 9y Form 300A (see methodology below)

Flexospan safety composite

Flexospan scores strongest on total case rate (tcr) (safer than 79% of same-industry peers) and weakest on dart rate (safer than 38%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

58/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 2.04 per 100 workers

Safer than 79% of industry peers

DART rate
D 2.66 per 100 workers

Safer than 38% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Flexospan: 1.7 → 2.7 TCR

Peak year 2018 @ 7.3 TCR · DART/TCR 1.3× in 2024

Flexospan's TCR rose 1.0 from 1.7 in 2016 to 2.7 in 2024. Peak filing year was 2018 at 7.3 TCR. In 2024, DART was 1.3× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 332312 · Sandy Lake, PA AT/BELOW-IND · SMALL

Grade B · TCR 2.0 · 62% of ind

  • DART 2.7 DART
  • RANK #7/91
  • PHOTO Alpha Iron, LLC
  • BOOK 9y book
  • INJ 9 inj
  • SIZE ~45 FTE

Nearest TCR peer: Alpha Iron, LLC (0.0 TCR gap)

Read with this employer → · Industry book → · Pennsylvania employers → · Look up another →

Flexospan in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Flexospan averages 2.0 TCR (62% of the Fabricated structural metal manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Flexospan TCR series: 2016=1.7 · 2017=1.8 · 2018=7.3 · 2019=0 · 2020=2.4 · 2021=2.5 · 2022=0 · 2023=0 · 2024=2.7 · BLS 3.3

Where Flexospan falls in its industry

1,491 Fabricated structural metal ma establishments

Safer than 79% of graded establishments in this industry, whose median TCR is 4.6.

More dangerous than peersSafer than peers

Narrower to Pennsylvania alone (the establishments it most directly competes with for workers and contracts): ranked #7 safest of 91 Fabricated structural metal ma employers in Pennsylvania.

Flexospan (45 employees, TCR 2.0) among 29 same-industry peers, split at the industry median of 54 employees and a TCR of 4.6 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 05101520 Average employees Total Case Rate Flexospan
Flexospan (45 employees, TCR 2.0) among 29 same-industry peers, split at the industry median of 54 employees and a TCR of 4.6

Flexospan has fewer employees than the Fabricated structural metal manufacturin median and a lower injury rate than the industry's median TCR of 4.6. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 2.7 2.7 1 0 0
2023 0.0 0.0 0 0 0
2022 0.0 0.0 0 0 0
2021 2.5 2.5 1 0 0
2020 2.4 2.4 1 0 0
2019 0.0 0.0 0 0 0
2018 7.3 3.6 4 0 0
2017 1.8 0.0 1 0 0
2016 1.7 0.0 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

332312 · PA · Sandy Lake

1,491 Fabricated structural metal manufacturing employers nationwide with a credible TCR · 22,692 rated employers in Pennsylvania with headcount on file · 4 employers in Sandy Lake, PA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Alpha Iron, LLC 2.0 TCR
NAICS-TCR DIS-TRAN Steel 2.0 TCR
NAICS-TCR Barnsco (Dallas) 2.0 TCR
NAICS-TCR Southern Rebar & Supplies 2.0 TCR
STATE-SIZE DocHouse 45 FTE
STATE-SIZE Florin Farms Hatchery, Inc. 45 FTE
STATE-SIZE Risser's Poultry, Inc. 45 FTE
STATE-SIZE Valley 45 FTE
CITY-NEAR Spang Power Electronics - PA 35 FTE
CITY-NEAR CTC Packaging 33 FTE
CITY-NEAR Sandy Lake Plant 30 FTE
NAT-TCR Finis 2.0 TCR
NAT-TCR HNCGB01 2.0 TCR
NAT-TCR Winston Salem Facility 2.0 TCR
NAT-TCR The Manor at Greendale 2.0 TCR
NAT-SIZE Decatur- Dry Bulk Transport 45 FTE
NAT-SIZE Jackson- Dry Bulk Transport 45 FTE
NAT-SIZE 3062 Keystone 45 FTE
NAT-SIZE 3098 Keystone Jacksonville 45 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.